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Function description of crankcase ventilation - RA01001040400X(01-0400)

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Engine 104.98 CFI-Jetronic 

Fig 1: Crankcase Ventilation Function - Diagram (Engine 104.98 CFI-Jetronic)
G04676627Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Function at idle speed position and mid-load 

(Throttle valve (15) closed or only slightly open, high intake manifold vacuum)

The crankcase (1) is vented in part load via the combination support (4) through a 2 mm dia. restriction drilling (8) in the intake manifold (10) to the idle speed air port (9).

Entrained engine oil is separated out in the combination support (4) and passed along an oil outlet pipe (5) to the oil sump (6).

The vacuum which is thus produced in the crankcase draws in fresh air from the air cleaner (12) through the air admission or vent hose (14). The addition of fresh air is an additional measure to prevent the formation of sludge in the engine oil.

Function at upper part load to full load 

Throttle valve (15) open:

At full load the entire ventilation quantity is passed through the oil separator (13) in the cylinder head cover (11), the air admission and vent hose (14), the air cleaner (12) the intake manifold (10) to the combustion chambers.

Engine 104.990 LH-SFI-Jetronic 

Fig 2: Crankcase Ventilation Function - Diagram (Engine 104.990 LH-SFI-Jetronic)
G04676628Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Function at idle speed position and midload 

(Throttle valve (15) closed or only slightly open, high intake manifold vacuum)

The crankcase (1) is vented in part load via the combination support (4) of the vent pipe (7) through a 2 mm dia. restriction drilling (8) in the intake manifold of the vent pipe (7a) to the intake manifold (10).

Entrained engine oil is separated out in the combination support (4) and passed along an oil outlet pipe (5) into the oil sump (6).

Function at top part load up to full load 

Throttle valve (15) open:

At full load the entire ventilation quantity is passed through the oil separator (13) in the cylinder head cover (11), the air admission and vent hose (14), the air cleaner (12), the intake manifold (10) to the combustion chambers. The vacuum thus produced in the crankcase draws in fresh air from the air cleaner (12) along the air admission and vent hose (14).

The addition of fresh air is an additional measure to prevent the formation of sludge in the engine oil.

Engine 104.941/942/943/944/945/991/992/994/995/996 with HFM sequential multiport fuel injection/ignition system (HFM-SFI) 

Fig 3: Multiport Fuel Injection/Ignition System (HFM-SFI) Function - Diagram
G04676629Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Function at idle speed position and midload 

(Throttle valve (15) closed or only slightly open, high intake manifold vacuum)

The crankcase (1) is vented in part load through the combination support (4) with filter (2b) of the vent pipe (7) through a 2 mm dia. restriction drilling (8) in the manifold of the vent pipe (7a) to the intake manifold (10).

The addition of fresh air is an additional measure to prevent the formation of sludge in the engine oil. The vent connections (14) and (14a) have a scoop adapted to the pressure fluctuations in the intake air line (10a). Function at top part load up to full load  Throttle valve (15) open:

At full load the entire ventilation quantity is passed through the oil separators (13) and (13a) in the cylinder head cover (11) to the air admission and vent connections (14) with Ø 9 mm reduction and (14a) with Ø 7 mm reduction of the intake air line (10a), to the intake manifold (10) to the combustion chambers.

Entrained engine oil is separated out in the combination support (4) and passed along the oil outlet pipe (5) into the oil sump (6).

The vacuum which is thus produced in the crankcase draws in fresh air from the intake air line (10a) through the air admission and vent connections (14) and (14a).