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Home >> Mercedes Benz >> 1994 >> C220 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine -- 202 Chassis >> Testing & Repair >> Remove/install starter - AR15.30-P-7100R

Remove/install starter - AR15.30-P-7100R

ENGINE 113.963 in MODEL 230.475 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.990 in MODEL 211.076 /276 

ENGINE 113.991 in MODEL 215.374, 220.074 /174 

ENGINE 112.973 in MODEL 230.467 

ENGINE 113.995 in MODEL 230.472 

Fig 1: Identifying Starter Remove/Install Components - Engine 113.963, 992, 990, 991, 996, 112.973
G04715171
MODIFICATION NOTES

3.9.03 Check ring gear, newly recorded Step 10  
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Turn key in electronic ignition lock EIS into position "0". IMPORTANT Key cannot be withdrawn.  
    IMPORTANT Vehicles with Keyless-Go code 889: Remove Keyless-Go cards from the vehicle and store outside of the transmitter range.  
2 Remove ground line(s) at battery(ies) NOTES Do not connect a quiescent current retention device. Risk of short-circuit!  
NOTES Notes on battery   AH54.10-P-0001-01A
    IMPORTANT Model 230: Dismount starter and on-board electrical system battery.  
    Model 211.076 AR54.10-P-0003T
    Model 211.276 AR54.10-P-0003TA
    Model 215, 220 AR54.10-P-0003I
    Model 230 AR54.10-P-0003R
3 Remove engine compartment paneling Model 211 AR61.20-P-1105T
    Model 215, 220 AR61.20-P-1105M
    Model 230 AR61.20-P-1105R
4 Unscrew bolts (1) at bracket of hydraulic line    
5 Press off clamp (2) in direction of arrow    
6.1 Remove right engine mount Model 211.076 / 276 AR22.10-P-1100PV
    IMPORTANT Remove the bolts on the engine mount, lift the engine slightly and place the engine mount aside. Engine mount cannot be removed completely, otherwise the exhaust system must also be removed.  
7 Unscrew nuts (3). IMPORTANT Remove electrical line tml. 50 (4) and electrical line tml. 30 (5).  
    TORQUE SPECIFICATION *BA15.30-P-1001-01A 
    TORQUE SPECIFICATION *BA15.30-P-1002-01A 
8 Remove bolts (6) TORQUE SPECIFICATION *BA15.30-P-1003-01A 
9 Take starter (M1) down and out    
10.1 Check ring gear at flywheel for wear and damage When replacing the starter on vehicles fitted with manual transmission  
    IMPORTANT Rotate engine at the crankshaft in direction of rotation.  
10.2 Check ring gear on the drive plate for wear and damage When replacing the starter on vehicles fitted with automatic transmission  
    IMPORTANT Rotate engine at the crankshaft in direction of rotation.  
11 Install in the reverse order    
12 Perform function check    
13 Render electrical system operational See ↓
Carry out basic programming:
 
    Model 211 AR00.19-P-0200T
    Model 215, 220 AR00.19-P-0200M
    Model 230 AR00.19-P-0200R
14 Read out fault memory and erase if necessary STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
TORQUE SPECIFICATION STARTER

Number Designation Engine 113.963 in model 230 Engine 113.992/ 995 in model 230 Engine 113.990/ 991/993 Engine 112 except 112.951, 113.94/ 96/98
BA15.30-P-1001-01A Nut for connection of tml. 30 Nm 14 14 14 14
BA15.30-P-1002-01A Nut for connection of tml. 50 Nm 6 6 6 6
BA15.30-P-1003-01A Bolt connecting starter to crankcase Nm 40 40 40 42
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00