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Remove starter, install - AR15.30-P-7100GW

ENGINE 112.945 in MODEL 463 

Fig 1: Identifying Starter Remove/Install Components - Engine 112.945 In Model 463 (1 Of 2)
G04715164
Fig 2: Identifying Starter Remove/Install Components - Engine 112.945 In Model 463 (2 Of 2)
G04715165
MODIFICATION NOTES

6.7.00 Value modified from 16 Nm to 14 Nm Value in BA15.30-P-1001-01A on Engine 112, 113 modified *BA15.30-P-1001-01A 
6.7.00 Value modified from 10 Nm to 6 Nm Value in BA15.30-P-1002-01A modified on Engine 112, 113 *BA15.30-P-1002-01A 
6.7.00 Value modified from 58 Nm to 42 Nm Value in BA15.30-P-1003-01A on Engine 112, 113 modified *BA15.30-P-1003-01A 
REMOVINGINSTALLING Remove/Install    
1 Disconnect ground line of battery, connect IMPORTANTInstallation: 
Code radio, set clock and clock of stationary heater.
AR54.10-P-0003G
2 Remove air cleaner (6) IMPORTANT
Remove air cleaner by lifting vertically up and off the cylinder head covers.
 
3 Remove viscous fan (7) IMPORTANT Right-hand thread! AR20.40-P-5660C
4 Unbolt right and left engine mounts at frame TORQUE SPECIFICATION *BA22.10-P-1001-01K 
5 Unbolt bracket (8) of automatic transmission ATF lines (9) on right and left at bottom part of oil pan and at top part of oil pan    
6 Detach return flow line (10) of power steering pump IMPORTANT Seal connections!  
    SPECIAL TOOL Fig 4
7 Unbolt shield (11) at frame IMPORTANT Press electric cable of sensor out of fixture.  
8 Unbolt shield (12) at frame    
9 Raise engine at front lifting eye NOTESWhen raising and lowering engine, ensure 
  • that shields (11, 12) do not jam in between. 
  • that no cables are over-tensioned. 
  • that the engine and its attached parts do not touch the body. 
 
10 Remove shield (12) IMPORTANT Push engine slightly to the side if necessary.  
11 Unbolt engine mount (13) at engine support and remove TORQUE SPECIFICATION *BA22.10-P-1004-01K 
12 Disconnect electrical wires (2/3). IMPORTANT Unbolt bracket (14) of electric cable (2).  
    TORQUE SPECIFICATION *BA15.30-P-1001-01A 
    TORQUE SPECIFICATION *BA15.30-P-1002-01A 
13 Unscrew screws (1) TORQUE SPECIFICATION *BA15.30-P-1003-01A 
    SPECIAL TOOL Figure
14 Take out starter (M1)    
15 Install in the reverse order    
16 Read fault memory with hand-held tester (HHT) and erase    
TORQUE SPECIFICATION STARTER

Number Designation Engine 112 except 112.951, 113.94/ 96/98
BA15.30-P-1001-01A Nut of connection of circuit 30 Nm 14
BA15.30-P-1002-01A Nut of connection circuit 50 Nm 6
BA15.30-P-1003-01A Bolt of starter to crankcase Nm 42
TORQUE SPECIFICATION ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 112.945, 113.962/982
BA22.10-P-1001-01K Bolt of front engine mount to frame Nm 75
BA22.10-P-1004-01K Bolt of front engine mount to engine support Nm 115
Fig 3: Identifying External Torx Set (001 589 76 09 00)
G04715166
Fig 4: Identifying Set Of Plugs (129 589 00 91 00)
G04715167