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Remove/install side window in load compartment - AR67.30-P-4050E

MODEL 202.07 /08 /18 

Fig 1: Identifying Antenna Amplifier, Connector And Side Window - Model 202.07 /08 /18
G04715958
REMOVING Remove    
1 Prepare glue cartridge   AR67.10-P-1000-07P 
    Repair kit *BR00.45-Z-1015-02A 
2 Remove right side trim panel in rear   AR68.30-P-4780A
3 Remove paneling on C-pillar   AR68.30-P-4490EA
4 Remove rear roof frame paneling   AR68.30-P-4470A
5 Disconnect connector (2) from antenna amplifier (A2/18) and glass breakage sensor on side window (3) and fasten to side window (3) with adhesive tape IMPORTANT Right side window is without electric connectors  
6 Remove molding from bottom of side window (3) SPECIAL TOOL Fig 2
7 Remove C-pillar cover SPECIAL TOOL Fig 2
8 Remove top cover SPECIAL TOOL Fig 2
9 Remove all spacers from welding pins    
DANGER Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
10 Cut side window (3) out with cutting blade IMPORTANT Secure side window (3) with the aid of an assistant to prevent it from dropping down AR67.30-P-4050-01E
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
11 Remove side window (3) from body with suction cups COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
INSTALLING Install     
12 Prepare body flange for installation of window   AR67.10-P-1501-01P 
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
13 Replace rubber spacers and spacers   AR67.30-P-4050-02E
14 Prepare window for installation   AR67.10-P-1000-03P 
15 Align side window in body opening   AR67.30-P-4050-04E
16 Apply glue   AR67.10-P-1000-08P 
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun
IMPORTANT Height of glue bead approx. 13 mm
NOTES Install window within 10 minutes before adhesive force of glue starts to decrease
*WH58.30-Z-1002-20A 
17 Installing side window   AR67.30-P-2305-03E
    COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
    IMPORTANT The curing time is approx. 1 hour from the time the window is installed
Open a crank window in the vehicle to prevent the window from being pressed outward by air pressure when the door is closed.
 
18 Install top cover    
19 Install cover on C-pillar    
20 Install molding at bottom of side window    
21 Connect connector (2) on antenna amplifier (A2/18) and glass breakage sensor on side window (3)    
22 Install rear roof frame paneling   AR68.30-P-4470A
23 Install paneling on C-pillar   AR68.30-P-4490EA
24 Install side paneling in rear   AR68.30-P-4780A
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G04715959
Fig 3: Identifying Cutting Blade (124 589 02 63 00)
G04715960
Fig 4: Identifying Cutting Blade (124 589 21 63 00)
G04715961
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1015-02A Repair kit A 220 670 00 93