Remove/install rear window - AR67.20-P-3550E

MODELS 202.07 /08 /09 /18

Fig 1: Identifying Cutting Area Of Rear Window - Models 202.07 /08 /09 /18

MODIFICATION NOTES

9.10.97

Scope of work modified

	Remove
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Remove rear spoiler		AR72.20-P-4000A
3	Remove tailgate wiper motor		AR82.30-P-6900A
4	Remove electric connector for heated glass pane on left and right and bend contacts straight	On vehicles with antenna for FM reception remove electric connector.
	Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
5	Cut out pane with cutting blade	Secure glass pane against falling down	AR67.20-P-3550-01E
			Fig 2
			*WH58.30-Z-1003-20A
6	Remove glass pane from tailgate with suction cup		*WE58.40-Z-1029-11A
	Install
7	Preparing body flange for installation of window		AR67.10-P-1501-01P
			Figure
			*WH58.30-Z-1003-20A
8	Replace window rubber spacers on tailgate		AR67.20-P-3550-02E
9	Prepare window for installation		AR67.10-P-1000-03P
10	Align glass pane in body opening		AR67.20-P-3550-04E
		Observe gap	*BE67.20-P-1002-01A
11	Applying glue		AR67.10-P-1000-08P
		Betagun 2K electric cartridge gun Height of glue bead approx. 13 mm Install window within 10 minutes before adhesive force of glue starts to decrease	*WH58.30-Z-1002-20A
12	Installing rear window		AR67.20-P-2000-05D
			*WE58.40-Z-1029-11A
		The curing time is approx. 1 hour from the time the rear window is installed Open a crank window of the vehicle to prevent the rear window from being pressed outward by air pressure when the door is closed.
13	Install electric connector for heated glass pane on left and right	If necessary install antenna for FM reception electric connector
14	Install tailgate wiper motor		AR82.30-P-6900A
15	Install rear spoiler		AR72.20-P-4000A

INSPECTION AND SETTING DATA OF REAR PANEL WINDOW, REAR WINDOW

Number	Designation			models 202.07/08/09/18
BE67.20-P-1002-01A	Distance between top edge of window and tailgate paneling edge T-model	Dimension" A"	mm	3,5 (± 1,0)
		Fig. see		AR67.20-P-3550-04E
		Dimension" B"	mm	6,0
		Fig. see		AR67.20-P-3550-04E

Fig 2: Identifying Cutting Blade, Straight, Blade Length 35 mm (202 589 17 63 00)

Fig 3: Identifying Cutting Blade (124 589 21 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93