Remove cylinder liner - AR01.40-P-9272AW

ENGINE 601, 602, 603 (except 602.982) 

Fig 1: Removing Cylinder Liner

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove
1	Press out cylinder liners		Fig 2
2	Thoroughly clean basic bore
3	Measure basic bore in crankcase	If the bore Ø is exceeded, install new crankcase	*BE01.40-P-1007-02D
			Figure
			*WH58.30-Z-1001-12A
			*WH58.30-Z-1012-12A
			*WH58.30-Z-1002-12A

INSPECTION DATA OF CRANKCASE

Number	Designation			Engine 601, 602.91/96, 603.91/96
BE01.40-P-1007-02D	Bore Ø for cylinder liner in crankcase	D2	mm	90, 000-90, 035
		Fig. see		AR01.40-P-9271AW

INSPECTION DATA OF CRANKCASE

Number	Designation			Engine 603.97
BE01.40-P-1007-02D	Bore Ø for cylinder liner in crankcase	D2	mm	91, 500-91, 535
		Fig. see		AR01.40-P-9271AW

Fig 2: Identifying Drift (603 589 00 15 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Dial Gage (001 589 53 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-12A	Quick calipers for internal measurements
WH58.30-Z-1002-12A	Micrometer
WH58.30-Z-1012-12A	Setting gage for micrometer