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Refrigerant Leakage Inspection

Inspection part Inspection details Malfunction occurrence response
System piping
  • Connection area between system piping and expansion valve.
  • Connection area between system piping and condenser.
Inspect for crushed piping, poor installation, and O-ring malfunction and repair or replace the malfunctioning location. (See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Connection area between the A/C pressure switch or A/C pressure sensor and system piping. Replace the A/C pressure switch or A/C pressure sensor.
(See REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER] .)
(See REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Condenser Condenser weld area and core. Replace the condenser.
(See CONDENSER REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See CONDENSER REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Hose (high pressure)
  • Connection area between hose (high pressure) and compressor.
  • Connection area between hose (high pressure) and condenser.
Inspect for crushed piping, poor installation, and O-ring malfunction and repair or replace the malfunctioning location.
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Connection area between A/C pressure sensor and hose (high pressure). Replace the A/C pressure sensor.
(See REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER] .)
(See REFRIGERANT PRESSURE SENSOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Joint between flexible hose rubber and system piping. Replace the hose (high pressure).
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Charging valve and cap. Replace the charging valve or cap.
A/C compressor Near A/C compressor pulley and shaft seal. Replace the A/C compressor.
(See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Hose (low pressure)
  • Connection area between hose (low pressure) and expansion valve.
  • Connection area between hose (low pressure) and compressor.
Inspect for crushed piping, poor installation, and O-ring malfunction and repair or replace the malfunctioning location.
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Joint between flexible hose rubber and system piping. Replace the hose (low pressure).
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
Charging valve and cap. Replace the charging valve or cap.
Evaporator Inspect the area around the ventilator grille using the following procedure.
  1. Operate the blower fan for approx.1 min.
  2. Turn off the blower fan.
  3. Inspect the area around the driver/passenger-side ventilator grille for 10 s or more.
Replace the evaporator.
(See A/C UNIT REMOVAL/INSTALLATION .)