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Camshaft Installation Note

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  1. Apply SAE 90 gear oil or equivalent, or engine oil to the positions shown in the figure.
    CAUTION:
    • Apply 0.05 ml {0.05 cc, 0.003 in3} or less of oil to area A in the figure.
    Fig 1: Applying SAE 90 Gear Oil And Engine Oil To Positions
    G11429691Courtesy of MAZDA MOTORS CORP.
  2. Apply SAE 90 gear oil or equivalent, or engine oil to the following locations of each camshaft.
    • Thrust surface of front journal (both surfaces front and back)
    NOTE:
    • If oil is applied to the front camshaft cap, oil should not be applied to the thrust surface of the front journal.
  3. As shown in the figure, align the cam position of cylinder No. 1 around top dead center (TDC) and place the intake camshaft on the cylinder head.
    Fig 2: Placing Intake Camshaft On Cylinder Head
    G11275851Courtesy of MAZDA MOTORS CORP.
  4. Remove the rope suspending the timing chain on the exhaust side.
  5. While aligning the mark on the timing chain placed during removal with the one on the hydraulic variable valve timing actuator, place the exhaust camshaft component on the cylinder head.
    Fig 3: Placing Exhaust Camshaft Component On Cylinder Head
    G09074231Courtesy of MAZDA MOTORS CORP.
  6. Apply SAE 90 gear oil or equivalent, or engine oil to the central area of each journal on the camshaft.
    Fig 4: Applying SAE 90 Gear Oil Or Engine Oil To Central Area Of Journal On Camshaft
    G11429896Courtesy of MAZDA MOTORS CORP.
  7. Apply SAE 90 gear oil or equivalent, or engine oil to the thrust surface of the front camshaft cap.
    NOTE:
    • If oil is applied to the front journal thrust surface of each camshaft, oil should not be applied to the front camshaft cap.
  8. Apply sealant (Loctite #962T or equivalent) to the rear camshaft cap installation area on the exhaust side or the rear camshaft caps on the exhaust side of the cylinder head.
    NOTE:
    • To prevent engine oil leakage, apply sealant to the rear camshaft cap installation area on the exhaust side or the rear camshaft caps on the exhaust side of the cylinder head, and seal the journal.
    Fig 5: Applying Sealant To Rear Camshaft Cap Installation Area On Exhaust Side
    G11275751Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Verify that there is no sealant agent on the journal.

    Sealant agent bead width 

    1-3 mm {0.04-0.11 in}

  9. Install the camshaft caps in the marked number order, and temporarily tighten the camshaft cap installation bolts in two or three passes evenly.
  10. Tighten the camshaft cap installation bolts in two steps in the order shown in the figure.
    Fig 6: Camshaft Cap Installation Bolts Tightening Sequence
    G08348138Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    Step 1: 3.0-6.0 N.m {31-61 kgf.cm, 27-53 in.lbf}

    Step 2: 8-11 N.m {82-112 kgf.cm, 71-97 in.lbf}