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Home >> Mazda >> 2017 >> CX-5 Grand Select, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 54 (Symptom Troubleshooting - Engine Controls) >> No. 25 Exhaust Sulphur Smell >> Diagnostic Procedure

Diagnostic Procedure

WARNING: This page is about a different car, the 2016 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION RESULTS ACTION
1 VERIFY IF THERE IS POOR DRIVEABILITY OR EXHAUST GAS RELATED MALFUNCTION 
  • Are any driveability or exhaust smoke concerns present?
Yes Go to the applicable symptom troubleshooting.
(See SYMPTOM DIAGNOSTIC INDEX .)
No Go to the next step.
2 INSPECT RELATED PART CONDITION 
  • Inspect the following:
    • Electrical connections
    • Vacuum lines
    • Fuel quality
  • Is there any malfunction?
Yes Service if necessary.
  • Repeat this step.
No Go to the next step.
3 VERIFY PCM DTC  Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
4 INSPECT FUEL PRESSURE (HIGH-SIDE) 
  • Start the engine and warm it up completely.
  • Access the FUEL_PRES PID using the M-MDS at idle.

    (See ON-BOARD DIAGNOSTIC TEST .)

  • Is the FUEL_PRES PID value approx. 3 MPa {31 kgf/cm 2  , 435 psi}? 
Yes Go to Step 8.
No Lower than 3 MPa {31 kgf/cm 2  , 435 psi}: 
  • Inspect the following:
  • If there is any malfunction:
    • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
    • Go to Step 7.

Higher than 3 MPa {31 kgf/cm 2  , 435 psi}: 
  • Go to the next step.
5 DETERMINE IF MALFUNCTION CAUSE IS FUEL PRESSURE SENSOR OR HIGH PRESSURE FUEL PUMP 
  • Is the vehicle acceleration performance normal?
Yes Go to the next step.
No Go to Step 7.
6 INSPECT FUEL PRESSURE SENSOR  Yes Replace the fuel distributor.
(See FUEL INJECTOR REMOVAL/INSTALLATION .)
No Go to Step 8.
7 INSPECT SPILL VALVE CONTROL SOLENOID VALVE CONTROL CIRCUIT FOR SHORT TO GROUND 
  • Switch the ignition off.
  • Disconnect the high pressure fuel pump and PCM connectors.
  • Inspect for continuity between high pressure fuel pump terminal A (wiring harness-side) and body ground.
  • Is there continuity?
Yes Refer to the wiring diagram and verify whether or not there is a common connector between high pressure fuel pump terminal A and PCM terminal 1EE.
If there is a common connector: 
  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
  • Repair or replace the malfunctioning part.

If there is no common connector: 

  • Repair or replace the wiring harness which has a short to ground.

If the malfunction remains:
No Replace the high pressure fuel pump.
(See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION .)
8 INSPECT FUEL PRESSURE (LOW-SIDE) 
  • Connect the fuel pressure gauge between fuel pump and high pressure fuel pump.
  • Measure the low side fuel pressure.

    (See FUEL LINE PRESSURE INSPECTION .)

  • Is the low side fuel pressure within specification?

    Specification: 

  • 405-485 kPa {4.13- 4.94 kgf/cm 2  , 58.8- 70.3 psi} 
Yes Go to the next step.
No Inspect the following:
  • Fuel line restriction
  • Fuel filter clogged
  • If there is any malfunction:
    • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
9 DETERMINE IF MALFUNCTION CAUSE IS CHARCOAL CANISTER OR FUEL TANK VENT SYSTEM 
  • Inspect the charcoal canister for fuel saturation.

    (See CHARCOAL CANISTER INSPECTION .)

  • Is there excess amount of liquid fuel present in canister?
Yes Replace the charcoal canister.
(See CHARCOAL CANISTER REMOVAL/INSTALLATION .)
No Inspect the fuel tank vent system.
  • If the fuel tank vent system is normal:
    • Suggest trying a different brand since sulfur content can vary in different fuels.
  • If fuel tank vent system is not normal:
    • Repair or replace the malfunctioning part according to the inspection results.
10 Verify the test results.
  • If normal, return to the diagnostic index to service any additional symptoms.

    (See SYMPTOM DIAGNOSTIC INDEX .)

  • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If the vehicle is repaired, troubleshooting is completed.
    • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.