LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2017 >> CX-5 Grand Select, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 26 (Engine Mechanical System) >> Electric Variable Valve Timing Actuator, Hydraulic Variable Valve Timing Actuator Removal/Installation >> Hydraulic Variable Valve Timing Actuator and Exhaust Camshaft Component Installation Note

Hydraulic Variable Valve Timing Actuator and Exhaust Camshaft Component Installation Note

WARNING: This page is about a different car, the 2016 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.
  1. As shown in the figure, apply gear oil (SAE No. 90 or equivalent) or engine oil to the center area (exhaust side) of each journal of the cylinder head.
    Fig 1: Applying Gear Oil To Exhaust Side Center Area Of Cylinder Head Journal
    G10915934Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Apply 0.05 ml {0.05 cc, 0.003 in3 } or less of oil to journal No. 6.
  2. Apply gear oil (SAE No. 90 or equivalent) or engine oil to the following locations of the exhaust camshaft.
    • Thrust surface of front journal
  3. Remove the rope suspending the timing chain on the exhaust side.
  4. While aligning the mark on the timing chain placed during removal with the one on the hydraulic variable valve timing actuator, place the exhaust camshaft component on the cylinder head.
    Fig 2: Aligning Timing Chain Mark
    G10915935Courtesy of MAZDA MOTORS CORP.
  5. As shown in the figure, apply gear oil (SAE No. 90 or equivalent) or engine oil to the center area of each journal of the exhaust camshaft.
    Fig 3: Applying Gear Oil To Exhaust Camshaft Journal Center Area
    G10915936Courtesy of MAZDA MOTORS CORP.
  6. Apply sealant agent (Loctite 962T) around journal No. 6 of the cylinder head or the exhaust-side rear camshaft cap.
    NOTE:
    • To prevent engine oil leakage, apply sealant around journal No. 6 of the cylinder head or the rear camshaft cap on the exhaust side, and seal the journal.
    Fig 4: Applying Sealant Around Journal No. 6 Of Cylinder Head
    G10915937Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Verify that there is no sealant agent on the journal.

      Sealant agent bead width 

    • 0.5-1.5 mm {0.02-0.05 in}
  7. Install the camshaft caps in the marked number order, and temporarily tighten the camshaft cap installation bolts in two or three passes evenly.
  8. Tighten the camshaft cap installation bolts in two steps in the order shown in the figure.
    Fig 5: Camshaft Cap Installation Bolts Tightening Sequence
    G10915938Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    • First step: 3.0-6.0 N.m {31-61 kgf.cm, 27-53 in.lbf}
    • Second step: 8-11 N.m {82-112 kgf.cm, 71-97 in.lbf}