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Home >> Mazda >> 2017 >> CX-5 Grand Select, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 22 (Clutch (Service Information)) >> Clutch Pipe And Hose Removal/Installation

Clutch Pipe And Hose Removal/Installation

WARNING: This page is about a different car, the 2016 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
  1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  2. Remove the air cleaner component (air cleaner, air hose). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
  3. Remove the battery component (battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION .)
  4. Pull out the clutch reserve hose in the direction of the arrow (2) shown in the figure while pressing the location indicated by the arrow (1) shown in the figure.
    Fig 1: Pulling Out Clutch Reserve Hose
    G10936998Courtesy of MAZDA MOTORS CORP.
  5. Remove the clutch pipe and hose (No. 1 and No. 2) using the following procedure:
    Fig 2: Identifying Clutch Pipe And Hose Components With Torque Specifications
    G10936999Courtesy of MAZDA MOTORS CORP.
    1. Lift the connector clip.
    2. Pull out the clutch pipe and hose (No. 1 and No. 2) connector straight to detach it.
    3. Remove the clutch pipe and hose (No. 1 and No. 2).
  6. Verify that the seal ring is installed to the clutch pipe and hose connector.
    Fig 3: Identifying Clutch Pipe And Hose Connector Seal Rings
    G10937000Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • When removing the clutch pipe and hose, the seal ring for the clutch pipe and hose could remain on the receiving area of the connector. If the clutch pipe and hose is assembled under this condition, it could cause clutch fluid leakage from the connector.
  7. Install the clutch pipe and hose.
    1. Press on the connector clip.
    2. Insert the clutch pipe and hose connector straight.
      NOTE:
      • When the connector is engaged, a click sound is heard.
    3. Install the clutch pipe and hose.
  8. Insert the clutch reserve hose connector straight.
    NOTE:
    • When the connector is engaged, a click sound is heard.
  9. Pull each engagement of the clutch reserve hose and clutch pipe and hose, verify that they are engaged, and then press all of them again.
  10. Install the battery component (battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION .)
  11. Install the air cleaner component (air cleaner, air hose). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION .)
  12. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  13. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING .)
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