Boot Band (Transaxle Side) Assembly Note [SKYACTIV-G 2.0 (MTX), SKYACTIV-G 2.5]

SKYACTIV-G 2.0 (large diameter side) 

1. Grasp the boot band at the point shown in the figure using pliers and tighten the boot band.

Fig 1: Locating Boot Band

Courtesy of MAZDA MOTORS CORP.

SKYACTIV-G 2.0 (small diameter side), SKYACTIV-G 2.5 

1. Adjust opening C of the SST to the standard by rotating the adjustment bolt.
   Fig 2: Adjusting Opening C Of SST

   Courtesy of MAZDA MOTORS CORP.
   ENGINE TYPE DESCRIPTION (STANDARD C)
   
   

   Engine type	Clearance
   SKYACTIV-G 2.0	Approx. 4.5 mm {0.18 in}
   SKYACTIV-G 2.5	Large diameter side: Approx. 3.8 mm {0.15 in} Small diameter side: Approx. 3.1 mm {0.12 in}

2. Crimp the boot band using the SST.

   Large diameter side 

   Fig 3: Installing Boot Band Using SST (Large Diameter Side)

   Courtesy of MAZDA MOTORS CORP.

   Small diameter side 

   Fig 4: Installing Boot Band Using SST (Small Diameter Side)

   Courtesy of MAZDA MOTORS CORP.
3. Verify that crimp D of the boot band is within the standard.
   Fig 5: Boot Band Crimp D

   Courtesy of MAZDA MOTORS CORP.
   ENGINE TYPE DESCRIPTION (STANDARD D)
   
   

   Engine type	Clearance
   SKYACTIV-G 2.0	2.0-3.0 mm {0.08-0.11 in}
   SKYACTIV-G 2.5	Large diameter side: 1.8 mm {0.071 in} or less Small diameter side: 1.5 mm {0.059 in} or less

   • If crimp D exceeds the standard, decrease opening C of the SST and crimp the boot band again.
4. Verify that the boot band does not protrude from the band assembly area.
   • If the boot band protrudes from the assembly area, replace it with a new one and repeat Steps  1 to  3.