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Brush and brush holder: Notes

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  1. Verify that there is no continuity between each insulated brush and plate using a tester.
    Fig 1: Checking Continuity Between Insulated Brush And Plate Using Tester
    G09074524Courtesy of MAZDA MOTORS CORP.
    • If there is continuity, replace the brush holder.
  2. Measure the brush length.
    Fig 2: Brush Length Measurement
    G09074525Courtesy of MAZDA MOTORS CORP.
    • If any brush is worn almost to or beyond the minimum specification, replace all of the brushes.

      Starter brush length 

      Standard: 12.3 mm {0.484 in}

      Minimum: 5.5 mm {0.22 in}

  3. Measure the brush spring force using a spring balance.
    Fig 3: Measuring Brush Spring Force Using Spring Balance
    G09074526Courtesy of MAZDA MOTORS CORP.