| 1 |
RECORD VEHICLE STATUS AT TIME OF DTC DETECTION TO UTILIZE WITH REPEATABILITY VERIFICATION
NOTE:
- Recording can be facilitated using the screen capture function of the PC.
- Record the FREEZE FRAME DATA/snapshot data on the repair order.
|
- |
Go to the next step. |
| 2 |
VERIFY RELATED REPAIR INFORMATION AVAILABILITY
- Verify related Service Bulletins and/or on-line repair information availability.
- Is any related repair information available?
|
Yes |
Perform repair or diagnosis according to the available repair information.
- If the vehicle is not repaired, go to the next step.
|
| No |
Go to the next step. |
| 3 |
INSPECT FUEL INJECTOR NO. 1 CONNECTOR CONDITION
- Switch the ignition off.
- Disconnect the fuel injector No. 1 connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 13. |
| No |
Go to the next step. |
| 4 |
INSPECT PCM CONNECTOR CONDITION
- Disconnect the PCM connector.
- Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
- Is there any malfunction?
|
Yes |
Repair or replace the connector and/or terminals, then go to Step 13. |
| No |
Go to the next step. |
| 5 |
INSPECT FUEL INJECTOR NO. 1 CIRCUIT FOR SHORT TO GROUND
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Inspect for continuity between the following terminals (wiring harness-side) and body ground:
- Fuel injector No. 1 terminal B
- Fuel injector No. 1 terminal A
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel injector No. 1 terminal B-PCM terminal 1DP
- Fuel injector No. 1 terminal A-PCM terminal 1DO
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 13. |
| No |
Go to the next step. |
| 6 |
INSPECT FUEL INJECTOR NO. 1 CIRCUIT FOR SHORT TO POWER SUPPLY
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Switch the ignition ON (engine off).
NOTE:
- Another DTC may be stored by the PCM detecting an open circuit.
- Measure the voltage at the fuel injector No. 1 terminal A (wiring harness-side).
- Is the voltage 0 V?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between fuel injector No. 1 terminal A and PCM terminal 1DO. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to power supply.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to power supply.
Go to Step 13. |
| 7 |
INSPECT FUEL INJECTOR NO. 1 CIRCUIT FOR OPEN CIRCUIT
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Switch the ignition off.
- Inspect for continuity between the following terminals (wiring harness-side):
- Fuel injector No. 1 terminal B-PCM terminal 1DP
- Fuel injector No. 1 terminal A-PCM terminal 1DO
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel injector No. 1 terminal B-PCM terminal 1DP
- Fuel injector No. 1 terminal A-PCM terminal 1DO
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to Step 13. |
| 8 |
INSPECT FUEL INJECTOR NO. 1
|
Yes |
Replace the fuel injector No. 1, then go to Step 13. (See FUEL INJECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5]
.) |
| No |
Go to the next step. |
| 9 |
INSPECT FUEL INJECTOR RELAY
|
Yes |
Replace the fuel injector relay, then go to Step 13. |
| No |
Go to the next step. |
| 10 |
INSPECT FUEL INJECTOR RELAY GROUND CIRCUIT FOR OPEN CIRCUIT
- Fuel injector relay is removed.
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Inspect for continuity between fuel injector relay terminal E (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between fuel injector relay terminal E and body ground. If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Inspect for the following:
- Open circuit between fuel injector relay and body ground
- Loose or lifting ground point
- Repair or replace the malfunctioning part.
Go to Step 13. |
| 11 |
INSPECT FUEL INJECTOR RELAY CIRCUIT FOR SHORT TO GROUND
- Fuel injector relay is removed.
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Inspect for continuity between fuel injector relay terminal C (wiring harness-side) and body ground.
- Is there continuity?
|
Yes |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
- Fuel injector relay terminal C-PCM terminal 1CO
- Fuel injector relay terminal C-PCM terminal 1CS
- Fuel injector relay terminal C-PCM terminal 1CW
- Fuel injector relay terminal C-PCM terminal 1DA
- Fuel injector relay terminal C-PCM terminal 1DG
- Fuel injector relay terminal C-PCM terminal 1DK
If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for a short to ground.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has a short to ground.
Go to Step 13. |
| No |
Go to the next step. |
| 12 |
INSPECT FUEL INJECTOR RELAY CIRCUIT FOR OPEN CIRCUIT
- Fuel injector relay is removed.
- Verify that the fuel injector No. 1 and PCM connectors are disconnected.
- Inspect for continuity between the following terminals (wiring harness-side):
- Fuel injector relay terminal C-PCM terminal 1CO
- Fuel injector relay terminal C-PCM terminal 1CS
- Fuel injector relay terminal C-PCM terminal 1CW
- Fuel injector relay terminal C-PCM terminal 1DA
- Fuel injector relay terminal C-PCM terminal 1DG
- Fuel injector relay terminal C-PCM terminal 1DK
- Is there continuity?
|
Yes |
Go to the next step. |
| No |
Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals: If there is a common connector:
- Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
- Repair or replace the malfunctioning part.
If there is no common connector:
- Repair or replace the wiring harness which has an open circuit.
Go to the next step. |
| 13 |
VERIFY DTC TROUBLESHOOTING COMPLETED
|
Yes |
Repeat the inspection from Step 1. If the malfunction recurs, replace the PCM. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5]
.) Go to the next step. |
| No |
Go to the next step. |
| 14 |
VERIFY AFTER REPAIR PROCEDURE
|
Yes |
Go to the applicable DTC inspection. (See DTC TABLE [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)]
.) |
| No |
DTC troubleshooting completed. |