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Home >> Mazda >> 2017 >> CX-5 Grand Select, FWD >> Repair and Diagnosis >> Body & Frame >> Door Locks >> On-Board Diagnostic - Start Stop Unit >> DTC P0616-24; Circuit Malfunction On Downstream Side Of Starter Relay >> Diagnostic Procedure

Diagnostic Procedure

DTC P0616-24; CIRCUIT MALFUNCTION ON DOWNSTREAM SIDE OF STARTER RELAY DIAGNOSTIC PROCEDURE

Step Inspection Action
1 VERIFY PCM DTCs Yes Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.
(See DTC TABLE [PCM (SKYACTIV-G 2.0, SKYACTIV-G 2.5)] .)
No Go to the next step.
2 INSPECT START STOP UNIT CONNECTOR CONDITION
  • Switch the ignition off.
  • Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  • Disconnect the start stop unit connector.
  • Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.
  • Is the connector normal?
Yes Go to the next step.
No Repair or replace the connector, then go to Step 6.
3 INSPECT PCM CONNECTOR CONDITION
  • Disconnect the PCM connector.
  • Inspect the connector engagement and connection condition and inspect the terminals for damage, deformation, corrosion, or disconnection.
  • Is the connector normal?
Yes Go to the next step.
No Repair or replace the connector, then go to Step 6.
4 INSPECT DOWNSTREAM SIDE OF STARTER RELAY CIRCUIT FOR OPEN CIRCUIT
  • Verify that the start stop unit and PCM connectors are disconnected.
  • Verify that the PCM connector is disconnected.
  • Inspect for continuity between the following terminal (wiring harness-side):
    • Start stop unit terminal 1D-PCM terminal 2AZ
  • Is there continuity?
Yes Go to the next step.
No Refer to the wiring diagram and verify whether or not there is a common connector between the following terminals:
  • Start stop unit terminal 1D-PCM terminal 2AZ

If there is a common connector:
  • Determine the malfunctioning part by inspecting the common connector and the terminal for corrosion, damage, or pin disconnection, and the common wiring harness for an open circuit.
  • Repair or replace the malfunctioning part.

    If there is no common connector:

  • Repair or replace the wiring harness which has an open circuit.

    Go to Step 6.

5 VERIFY IF MALFUNCTIONING LOCATION IS PCM DEPENDING ON REPEATABILITY
  • Always reconnect all disconnected connectors.
  • Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  • Clear the DTC for the start stop unit using the M-MDS. (See CLEARING DTC [START STOP UNIT] .)
  • With the programmed remote transmitter in the vehicle, switch the ignition ON (engine off).
  • Perform the following work 5 times or more.
    • Depress the clutch pedal. (MTX)
      • Operate the selector lever to P or N position from other than P and N position and hold for 1 s or more. (ATX)
  • Retrieve the start stop unit DTCs using the M-MDS. (See DTC INSPECTION [START STOP UNIT] .)
  • Is the same DTC displayed?
Yes Replace the PCM, then Go to the next step.
(See PCM REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5] .)
No Go to Step 7.
6 VERIFY THAT REPAIRS HAVE BEEN COMPLETED
  • Always reconnect all disconnected connectors.
  • Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  • Clear the DTC for the start stop unit using the M-MDS. (See CLEARING DTC [START STOP UNIT] .)
  • With the programmed remote transmitter in the vehicle, switch the ignition ON (engine off).
  • Perform the following work 5 times or more.
    • Depress the clutch pedal. (MTX)
      • Operate the selector lever to P or N position from other than P and N position and hold for 1 s or more. (ATX)
  • Retrieve the start stop unit DTCs using the M-MDS. (See DTC INSPECTION [START STOP UNIT] .)
  • Is the same DTC displayed?
Yes Repeat the inspection from Step 1.
No Go to the next step.
7 VERIFY IF OTHER DTCs DISPLAYED
  • Are any other DTCs displayed?
Yes Repair or replace the malfunctioning part according to the applicable DTC troubleshooting.
(See DTC TABLE [START STOP UNIT] .)
No DTC troubleshooting completed.