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Home >> Mazda >> 2016 >> CX-9 Signature >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake-Air System And Turbocharger >> Charge Air Cooler Removal/Installation >> Charge Air Cooler Inlet Pipe Installation Note

Charge Air Cooler Inlet Pipe Installation Note

  1. Clean the seal surface and furrow area of the charge air cooler air inlet pipe.
    Fig 1: Identifying Charge Air Cooler Sealing Surface And Furrow
    G10946783Courtesy of MAZDA MOTORS CORP.
  2. Degrease the seal surface of the pipe, and verify if there is foreign matter penetration or scratches.
    • If there is foreign matter penetration or scratches, replace the pipe.
  3. Apply engine oil to the seal surface of the pipe.
    NOTE:
    • Make sure that the installation direction of the charge air cooler hose is correct and verify the marking shown in the figures.
    Fig 2: Locating Markings On Charge Air Cooler Hose
    G10946784Courtesy of MAZDA MOTORS CORP.
  4. Align the pipe rib and connector groove positions, and install.
    Fig 3: Identifying Pipe Rib And Connector Groove
    G10946785Courtesy of MAZDA MOTORS CORP.
  5. Insert the pipe connector completely into the connector.
    Fig 4: Inserting Pipe Connector Into Connector
    G10946786Courtesy of MAZDA MOTORS CORP.
  6. Pull the pipe outward and verify that a click sound is heard.
    Fig 5: Pulling Pipe Outward
    G10946787Courtesy of MAZDA MOTORS CORP.
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