Brush and brush holder
- Verify that there is no continuity between each insulated brush and plate using a tester.
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- If there is continuity, replace the brush holder.
- Measure the brush length.
- If any brush is worn almost to or beyond the minimum specification, replace all of the brushes.
Starter brush length
- Standard: 12.3 mm {0.484 in}
- Minimum: 5.5 mm {0.22 in}
- Measure the brush spring force using a spring balance.
- If not within the minimum specification, replace the brush and brush holder component.
Starter brush spring force
- Standard: 15.0-20.4 N {1.53-2.08 kgf, 3.38-4.58 lbf}
- Minimum: 2.75 N {0.280 kgf, 0.618 lbf}