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Brush and brush holder

  1. Verify that there is no continuity between each insulated brush and plate using a tester.
    Fig 1: Checking Continuity Between Insulated Brush And Plate Using Tester
    G10985551Courtesy of MAZDA MOTORS CORP.
    • If there is continuity, replace the brush holder.
  2. Measure the brush length.
    Fig 2: Measuring Brush Length
    G10985552Courtesy of MAZDA MOTORS CORP.
    • If any brush is worn almost to or beyond the minimum specification, replace all of the brushes.

    Starter brush length 

    • Standard: 12.3 mm {0.484 in}
    • Minimum: 5.5 mm {0.22 in}
  3. Measure the brush spring force using a spring balance.
    Fig 3: Measuring Brush Spring Force Using Spring Balance
    G10985553Courtesy of MAZDA MOTORS CORP.
    • If not within the minimum specification, replace the brush and brush holder component.

    Starter brush spring force 

    • Standard: 15.0-20.4 N {1.53-2.08 kgf, 3.38-4.58 lbf}
    • Minimum: 2.75 N {0.280 kgf, 0.618 lbf}