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Axle Shaft: Disassembly

WARNING: This page is about a different car, the 2004 Mazda MPV, 2003 Mazda MPV, and 2002 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.

Disassemble in the order indicated in the illustration. See Fig 1 .

Boot Band (Wheel Side) Disassembly Note  - The boot band does not need to be removed unless it is being replaced. Remove the boot clamp with end clamp pliers as shown in illustration and discard the clamp. See Fig 2 .

Boot Band (Transaxle Side) Disassembly Note  - Pry up the locking clips by using a screwdriver. Pull back the end of the band. See Fig 3 .

Outer Ring Disassembly Note  - Mark the outer ring and the shaft for proper assembly. Remove the outer ring. See Fig 4 .

Snap Ring & Tripod Joint Disassembly Note

  1. Mark the shaft and tripod joint for proper assembly.
  2. Remove the snap ring using snap-ring pliers. See Fig 5 .
  3. Remove the tripod joint from the shaft.
    CAUTION: Do not tap the tripod joint with a hammer.

Boot Disassembly Note

  1. The wheel side boot does not need to be removed unless replacing it or the ball joint and shaft component.
  2. Wrap the shaft splines with tape. See Fig 6 .
    CAUTION: Do not strip the tape until the boot is assembled.
  3. Remove the boot.

ABS Sensor Rotor Disassembly Note

    CAUTION:
    • Do not remove the sensor rotor unless it is necessary.
    • Do not reuse the sensor rotor if removed.
  1. Tap the ABS sensor rotor off the axle shaft using a chisel. See Fig 7 .
Fig 1: Exploded View Axle Shaft
G00318578Courtesy of MAZDA MOTORS CORP.
Fig 2: Removing Boot Band
G00310654Courtesy of MAZDA MOTORS CORP.
Fig 3: Removing Boot Band
G00168045Courtesy of MAZDA MOTORS CORP.
Fig 4: Marking Axle Shaft
G00310655Courtesy of MAZDA MOTORS CORP.
Fig 5: Removing Snap Ring
G00310656Courtesy of MAZDA MOTORS CORP.
Fig 6: Installing CV Joint Boot
G00168048Courtesy of MAZDA MOTORS CORP.
Fig 7: Removing Sensor Rotor
G00310657Courtesy of MAZDA MOTORS CORP.