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Chain TENSIONER (RH) Installation Note

WARNING: This page is about a different car, the 2002 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Set the chain tensioner (RH) in a vise with jaw protectors.
    Fig 1: Setting Chain Tensioner In Vise
    G01197372Courtesy of MAZDA MOTORS CORP.
  2. Using a thin screwdriver, hold the chain tensioner (RH) ratchet lock mechanism away from the ratchet stem.
    Fig 2: Holding Chain Tensioner Ratchet Lock Mechanism
    G01197373Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • The piston should retract with minimal force. If binding occurs, remove the tensioner from the vise and reset it in the vise.
  3. Slowly compress the tensioner piston.
  4. Hold the tensioner piston using a 1.5 mm {0.059 in}  wire or paper clip.
    Fig 3: Holding Tensioner Piston Using Retaining Wire
    G01197374Courtesy of MAZDA MOTORS CORP.
  5. Install the chain tensioner (RH) and remove the retaining wire.
    Fig 4: Installing Chain Tensioner
    G01197375Courtesy of MAZDA MOTORS CORP.
  6. Rotate the crankshaft clockwise 1 and 2/3 turns until the key is in the 11 o'clock position.
  7. Verify that the marks on the back of the camshaft sprockets are aligned.
    Fig 5: Verifying Timing Mark Alignment
    G01197376Courtesy of MAZDA MOTORS CORP.