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Low Clutch Piston Disassembly Note

WARNING: This page is about a different car, the 2008 Mazda RX-8, 2007 Mazda RX-8, 2006 Mazda RX-8, 2005 Mazda RX-8, and 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the low one-way clutch inner race to the transmission case.
  2. Install the low clutch drum to the transmission case correctly.
    WARNING:
    • Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eye wear whenever using compressed air.
    CAUTION:
    • Applying compressed air to the assembled clutch pack for more than 3 s at a time will damage the seal. Do not apply compressed air for more than the aforementioned time when testing the system.
    Fig 1: Installing Low Clutch Drum To Transmission Case Correctly
    G04331441Courtesy of MAZDA MOTORS CORP.
  3. Apply compressed air to the part indicated in the figure and remove the low clutch piston.

    Air pressure 

    390 kPa {4.0 kgf/cm 2  , 57 psi} max. 

    Fig 2: Applying Compressed Air To Low Clutch Fluid Passage
    G04331442Courtesy of MAZDA MOTORS CORP.