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Brush and brush holder

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify that there is no continuity between each insulated brush and plate using an ohmmeter.
    • If there is continuity, replace the brush holder.
      Fig 1: Checking Continuity Between Insulated Brush And Plate Using An Ohmmeter
      G03637921Courtesy of MAZDA MOTORS CORP.
  2. Measure the brush length.
    • If any brush is worn almost to or beyond the minimum specification, replace all the brushes.

      Standard brush length 

      12. 3 mm {0. 48 in} 

      Minimum brush length 

      7. 0 mm {0. 28 in} 

      Fig 2: Measuring Brush Length
      G03637922Courtesy of MAZDA MOTORS CORP.
  3. Measure the brush spring force using a spring balance.
    • If it is less than the minimum specification, replace the brush spring.

      Standard spring force 

      15. 05-20. 35 N {1. 534-2. 076 kgf, 3. 375-4. 567 lbf} 

      Minimum spring force 

      5. 9 N {0. 6 kgf, 1. 3 lbf} 

      Fig 3: Measuring Brush Spring Force Using A Spring Balance
      G03637923Courtesy of MAZDA MOTORS CORP.