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Starter Inner Parts Inspection: Armature

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify that there is no continuity between the commutator and the core at each segment using an ohmmeter.
    • If there is continuity, replace the armature.
      Fig 1: Inspecting Starter Inner Parts
      G03637913Courtesy of MAZDA MOTORS CORP.
  2. Verify that there is no continuity between the commutator and the shaft using an ohmmeter.
    • If there is continuity, replace the armature.
      Fig 2: Checking Continuity Between Commutator And Shaft Using An Ohmmeter
      G03637914Courtesy of MAZDA MOTORS CORP.
  3. Place the armature on V-blocks, and measure the runout using a dial indicator.

    Runout 

    0. 1 mm {0. 004 in} max. 

    Fig 3: Measuring Runout Using A Dial Indicator
    G03637915Courtesy of MAZDA MOTORS CORP.
  4. Measure the commutator diameter.
    • If it is less than the specification, replace the armature.

      Standard commutator diameter 

      29. 4 mm {1. 16 in} 

      Minimum commutator diameter 

      28. 8 mm {1. 13 in} 

      Fig 4: Measuring Commutator Diameter
      G03637916Courtesy of MAZDA MOTORS CORP.
  5. Measure the segment groove depth of commutator.
    • If it is less than the specification, undercut the grooves to the standard depth.

      Standard depth 

      0. 5 mm {0. 02 in} 

      Minimum depth 

      0. 2 mm {0. 008 in} 

      Fig 5: Measuring Segment Groove Depth Of Commutator
      G03637917Courtesy of MAZDA MOTORS CORP.