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Diagnostic Procedure

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
NO.15 EMISSION COMPLIANCE [BP, BP WITH TC] DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1
  • Inspect following:
    • Vacuum lines for leakage or blockage
    • Electrical connections
    • Proper maintenance schedule followed
    • Intake-air system and ACL element concerns: obstructions, leakage or dirtiness.
  • Are all items okay?
Yes Go to the next step.
No Service if necessary.
Repeat Step 1.
2
  • Connect WDS or equivalent to DLC-2.
  • Turn ignition switch to ON.
  • Retrieve any DTC.
  • Is "PASSED" displayed?
Yes No DTC displayed: 
  • Go to the next step.
No DTC displayed: 
  • Go to appropriate DTC test.
3
  • Is any other driveability concern present?
Yes Go to appropriate flow chart.
No Go to the next step.
4
  • Connect WDS or equivalent to DLC-2.
  • Access ECT PID.
  • Warm up engine and run it at idle.
  • Verify ECT PID is correct.

    (See PCM INSPECTION )

  • Is ECT PID correct?
Yes Go to the next step.
No Inspect for coolant leakage, cooling fan and condenser fan operation or thermostat operation.
5
  • Is strong blue spark visible at each disconnected high-tension lead while cranking engine?
Yes Inspect for following:
  • Spark plugs malfunction
  • CMP sensor is improperly installed.
  • Damage of trigger wheel on camshaft
  • Open or short circuit on CMP sensor
  • Open or short circuit between CMP sensor and PCM terminal 3V

Repair or replace malfunctioning parts.
  • If okay, go to the next step.
No Inspect following:
  • High-tension leads
  • Ignition coil and connector
6
  • Install fuel pressure gauge between fuel filter and fuel distributor.
  • Start engine and run it at idle.
  • Measure fuel line pressure at idle.
  • Is fuel line pressure correct at idle?
Fuel line pressure 370-420 kPa {3.7-4.3 kgf/cm2, 53-61 psi} 
Yes Go to the next step.
No Zero or low: 
  • Inspect FP circuit.
  • Inspect for open FP relief valve.
  • Inspect for fuel leakage inside pressure regulator.
  • Inspect for clogged main fuel line.
  • Inspect pulsation damper.

High: 
  • Inspect pressure regulator for high pressure cause.
  • Inspect for clogged fuel return line.
7
  • Remove and shake PCV valve.
  • Does PCV valve rattle?
Yes Go to the next step.
No Replace PCV valve.
8
  • Inspect for fuel saturation inside charcoal canister.
  • Is excessive amount of liquid fuel present in canister?
Yes Replace charcoal canister.
No Go to the next step.
9
  • Is there restriction in exhaust system?
Yes Inspect exhaust system.
No Inspect EGR system.
10
  • Verify test results.
    • If okay, return to diagnostic index to service any additional symptoms.
    • If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
      • If vehicle is repaired, troubleshooting completed.
      • If vehicle is not repaired or additional diagnostic information is not available, replace PCM