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Diagnostic procedure

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
DTC P0463 [BP, BP WITH TC] DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED 
  • Has FREEZE FRAME DATA been recorded?
Yes Go to the next step.
No Record FREEZE FRAME DATA on repair order, then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Check for related Service Bulletins and/or online repair information availability.
  • Is any related repair information available?
Yes Perform repair or diagnosis according to the available repair information.
  • If the vehicle is not repaired, go to the next step.
No Go to the next step.
3 INSPECT FUEL GAUGE SENDER UNIT CONNECTOR FOR POOR CONNECTION 
  • Turn the ignition switch off.
  • Disconnect fuel gauge sender unit connector.
  • Check for poor connection (damaged, pulled-out terminals, corrosion, etc.).
  • Is there any malfunction?
Yes Repair suspected terminal, then go to Step 8.
No Go to the next step.
4 CLASSIFY FUEL GAUGE SENDER UNIT OR HARNESS MALFUNCTION  Yes Repair or replace if necessary, go to Step 8.
No Go to the next step.
5 INSPECT FTL SIGNAL CIRCUIT FOR OPEN CIRCUIT 
  • Turn ignition key to ON (Engine off).
  • Measure voltage between fuel gauge sender unit terminal C (harness-side) and body GND.
  • Is voltage above 4.5-5.5 V  ?
Yes Go to Step 8.
No Go to the next step.
6 INSPECT POOR CONNECTION OF PCM CONNECTOR 
  • Turn the ignition switch off.
  • Disconnect PCM connector.
  • Check for poor connection (damaged, pulled-out terminals, corrosion, etc.).
  • Is there any malfunction?
Yes Repair suspected terminal, then go to Step 8.
No Repair or replace open circuit between fuel gauge sender unit terminal C (harness-side) and PCM terminal 4AD (harness-side), then go to Step 8.
7 INSPECT FUEL GAUGE SENDER UNIT GND CIRCUIT FOR OPEN CIRCUIT 
  • Turn the ignition switch off.
  • Check continuity between fuel gauge sender unit terminal A (harness-side) and body GND.
  • Is there continuity?
Yes Go to the next step.
No Repair or replace harness for open circuit, then go to the next step.
8 VERIFY TROUBLESHOOTING OF DTC P0463 COMPLETED 
  • Make sure to connect all disconnected connectors.
  • Turn ignition key to ON (Engine off).
  • Clear the DTC from the PCM memory using the WDS or equivalent.
  • Start the engine.
  • Is same DTC present?
Yes Replace PCM, then go to the next step.
No Go to the next step.
9 VERIFY AFTER REPAIR PROCEDURE  Yes Go to the applicable DTC inspection. (See DTC TABLE )
No Troubleshooting completed.