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Diagnostic procedure

WARNING: This page is about a different car, the 2005 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
NO.23 A/C DOES NOT WORK SUFFICIENTLY DIAGNOSTIC PROCEDURE

STEP INSPECTION RESULTS ACTION
1 Connect the WDS or equivalent to the DLC-2.
Turn the ignition switch to the ON position (Engine off).
Retrieve any DTCs.
Are there any DTCs displayed?
Yes DTC is displayed: 
Go to the applicable DTC inspection.
(See DTC TABLE .)
No No DTC is displayed: 
Go to the next step.
2 Disconnect the A/C compressor connector.
Start the engine and turn the A/C switch on.
Is there correct voltage at the terminal of the A/C compressor magnetic clutch connector?
Specification 
  1. 10.5 V or more 
Yes Inspect for GND condition of magnetic clutch on the A/C compressor.
If the GND condition is normal, inspect for an open circuit in the magnetic clutch coil.
No Go to the next step.
3 Disconnect the refrigerant pressure switch connector.
Connect the jumper wire between the terminals of the A/C high pressure switch connector.
Connect the jumper wires between the terminals of the refrigerant pressure switch connector.
Turn the ignition switch to the ON position.
Turn the A/C switch on and set the blower fan to any speed.
Does the A/C work?
Yes Inspect the refrigerant pressure switch operation.
If the switch is normal, go to the next step.
No Inspect for the following:
  • The A/C switch is stuck open.
  • Open circuit between refrigerant pressure switch and PCM terminal 4W
  • Open circuit between blower motor fan switch and resistor (if blower motor does not operate)
  • Evaporator temperature sensor and A/C amplifier
4 Remove the jumper wire from the switch connector.
Reconnect the connector to the refrigerant pressure switch.
Start the engine and turn the A/C switch on.
Does the fan operate?
Yes Inspect whether the A/C relay is stuck open.
Replace if necessary.
No Inspect the following and repair or replace if necessary:
  • Refrigerant charging amount
  • A/C compressor for seizure
5
  • Verify test results.
    • If normal, return to the diagnostic index to service any additional symptoms.
    • If the malfunction remains, inspect the related Service Bulletins and/or the On-line Repair Information and perform the repair or diagnosis.