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Crankshaft Pulley Lock Bolt Installation Note

WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the SST  on the camshaft as shown in the figure.
    Fig 1: Installing SST On Camshaft
    G03643654Courtesy of MAZDA MOTORS CORP.
  2. Install the M6 x 1.0  bolt by hand.
  3. Rotate the crankshaft clockwise until the crankshaft is in the No. 1 cylinder TDC position (until the balance weight is contacting to the SST  ).
    Fig 2: Installing M6 X 1.0 Bolt
    G03643655Courtesy of MAZDA MOTORS CORP.
  4. Hold the crankshaft pulley using the SSTs. 
  5. Fig 3: Holding Crankshaft Pulley Using SST
    G03643656Courtesy of MAZDA MOTORS CORP.
  6. Tighten the crankshaft pulley lock bolt in the order shown following two steps using the SST (49 D032 316). 
    1. Tighten to 96-104 N.m {9.8-10.6 kgf.m, 70.9-76.7 ft.lbf} 
    2. Tighten 87°- 93° 
  7. Remove the M6 x 1.0  bolt.
  8. Remove the SST  from the camshaft.
  9. Remove the SST  from the cylinder block lower blind plug.
  10. Rotate the crankshaft two times clockwise until the crankshaft is in the TDC position, reinstall the SSTs  to the camshaft and cylinder block, and inspect the valve timing.
    • If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step  1.
  11. Install the cylinder block lower blind plug.

    Tightening torque 

    18-22 N.m {1.9-2.2 kgf.m, 13.3-16.2 ft.lbf} 

    Fig 4: Installing Cylinder Block Lower Blind Plug
    G03643657Courtesy of MAZDA MOTORS CORP.