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Diagnostic procedure

WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
NO. 26 EXHAUST SULPHUR SMELL [AJ] DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1
  • Are any driveability or exhaust smoke concerns present?
Yes Go to appropriate flow chart.
No Go to the next step.
2
  • Inspect the following:
    • Electrical connections
    • Vacuum lines
    • Fuel quality
  • Are all items okay?
Yes Go to the next step.
No Service as necessary.
Repeat Step 2.
3
  • Connect WDS or equivalent to DLC-2.
  • Turn ignition switch to ON position (Engine OFF).
  • Retrieve any DTC.
  • Are there any DTCs displayed?
Yes DTC is displayed: 
  • Go to appropriate DTC test.
No No DTC is displayed: 
  • Go to the next step.
4
  • Install fuel pressure gauge between plastic fuel hose and fuel distributor.
  • Start engine and run it at idle.
  • Inspect fuel line pressure.

    (See FUEL LINE PRESSURE INSPECTION .)

  • Is fuel line pressure correct at idle?
Yes Go to the next step.
No Zero or low: 

High: 
5
  • Inspect charcoal canister for fuel saturation.
  • Is excess amount of liquid fuel present in canister?
Yes Replace charcoal canister.
No Inspect fuel tank vent system.
  • If fuel tank vent system is okay, since sulfur content can vary in different fuels, try a different brand.
  • If fuel tank vent system is not okay, repair or replace malfunctioning part.
6
  • Verify test results.
    • If okay, return to diagnostic index to service any additional symptoms.
    • If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
      • If vehicle is repaired, troubleshooting completed.
      • If vehicle is not repaired or additional diagnostic information is not available, reprogram PCM if later calibration is available. Retest.