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Pinion Preload: Millenia

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Mazda Tribute, 2002 Mazda Millenia, 2002 Mazda 626, 2001 Mazda Tribute, and 2001 Mazda Protege. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply thread sealant to adjusting cover threads. Ensure steering rack is in center position. Using Protractor (49-D032-316) and a torque wrench, tighten adjusting cover to 14-22 ft. lbs. (20-29 N.m), then loosen cover. Again, tighten adjusting cover to 15 ft. lbs. (20 N.m), then loosen adjusting cover 25-30 degrees. See Fig 1.
  2. Apply thread sealant to exposed adjusting cover threads. Install and tighten adjusting cover lock nut to 37-50 ft. lbs. (50-68 N.m). Install Preload Adapter (49-0180-510B) on pinion shaft. See Fig 2. Measure pinion preload using spring scale. Pinion preload should be 1.0-3.0 lbs. (.5-1.0 kg). If preload is not as specified, repeat procedure.
Fig 1: Tightening Adjusting Cover (Millenia Shown; Others Are Similar)
G97G07759Courtesy of MAZDA MOTORS CORP.
Fig 2: Checking Pinion Preload (Millenia Shown; Others Are Similar)
G97C07757Courtesy of MAZDA MOTORS CORP.