LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2013 >> 5 Grand Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 125 (Air Bag System) >> Diagnostic Tests >> Test B: Air Bag Warning Light On Continuously >> Possible Causes

Possible Causes

WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.

An AIR BAG warning light that is continuously illuminated may be caused by weak battery, SAS control module malfunction, instrument cluster (print plate) malfunction, disconnected SAS control module, poor connection at instrument cluster connector No. 2, open or short to power in wiring harness between instrument cluster and SAS control module, poor connection at SAS control module connector No. 1, terminals 1T, 1X and/or 1W, poor connection between ground and SAS control module connector No. 1, terminals 1X and ground, or poor connection between battery and SAS control module connector No. 1, terminal 1W.

  1. Inspect battery

    Measure voltage between positive and negative battery terminals. If voltage is more than 9 volts, go to next step. If voltage is less than 9 volts, inspect charging system and repair as necessary. Go to step  9 .
  2. Check SAS control module connection

    Turn ignition switch to OFF position. Disable air bag system. See DISABLING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM. Lift up floor covering and ensure SAS control module connectors are fully connected. If SAS control module connectors are fully connected, go to next step. If SAS control module connectors are not fully connected, reconnect connector. Go to step  9 .
    NOTE: Shake wiring harness and connector while performing the following test to determine if intermittent malfunction exists. If problem is detected, ensure all connectors, terminals and wiring harness are properly connected.
  3. Inspect wiring harness between SAS control module & instrument cluster for continuity

    Turn ignition to LOCK position. Disable air bag system. See DISABLING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM. Remove steering column cover and disconnect clockspring connector. Remove glove box and disconnect passenger-side air bag module connectors. Disconnect right and left side air bag module connectors. See SIDE AIR BAG MODULE  under REMOVAL & INSTALLATION. Disconnect right and left side curtain air bag module connectors. See SIDE CURTAIN AIR BAG MODULE  under REMOVAL & INSTALLATION. Remove right and left rear door lower trims and disconnect seat belt pretensioner connectors. See SEAT BELT PRETENSIONER  under REMOVAL & INSTALLATION. Partially peel back floor covering and disconnect all SAS control module connectors. Disconnect instrument cluster connector No. 1. See INSTRUMENT CLUSTER  under REMOVAL & INSTALLATION. Measure continuity between SAS control module connector No. 1, terminal No. 1T and instrument cluster connector No. 2, terminal No. 2K. See Figure & Fig 1 . If continuity exists, go to next step. If continuity does not exist, replace wiring harness between SAS control module and instrument cluster. Go to step  9 .
    NOTE: Shake wiring harness and connector while performing the following test to determine if intermittent malfunction exists. If problem is detected, ensure all connectors, terminals and wiring harness are properly connected.
  4. Inspect wiring harness between SAS control module & instrument cluster for short to power

    Connect negative battery cable. Turn ignition switch to ON position. Measure voltage between ground and instrument cluster connector No. 2, terminal No. 2K. If voltage is more than 9 volts, replace wiring harness between SAS control module and instrument cluster. Go to step  9 . If voltage is less than 9 volts, go to next step.
  5. Inspect AIR BAG warning light circuit for malfunction

    Connect jumper wire between ground and instrument cluster connector No. 2, terminal No. 2K. Inspect AIR BAG warning light. If AIR BAG warning light illuminates with ignition switch in ON position, replace instrument cluster. Go to step  9 . If AIR BAG warning light does not illuminate with ignition switch in ON position, go to next step.
  6. Inspect SAS power supply circuit

    Turn ignition switch to LOCK position. Disable air bag system. Reconnect all air bag system connectors. Using scan tool, inspect voltage for PID/DATA monitor RCM-VOLT. See PID/DATA MONITOR & RECORD  under DIAGNOSTICS. If voltage is more than 9 volts, go to step  8 . If voltage is less than 9 volts, go to next step.
  7. Inspect wiring harness between battery & fuse block

    Connect negative battery cable. Turn ignition switch to ON position. Measure voltage between ground and instrument cluster connector No. 1, terminal No. 1X. If voltage is more than 9 volts, go to next step. Go to step  9 . If voltage is less than 9 volts, replace wiring harness between battery and fuse block. Go to step  9 .
  8. Inspect SAS control unit ground circuit

    Turn ignition to LOCK position. Disable air bag system. See DISABLING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM. Remove steering column cover and disconnect clockspring connector. Remove glove box and disconnect passenger-side air bag module connectors. Disconnect right and left side air bag module connectors. Disconnect right and left side curtain air bag module connectors. Remove right and left rear door lower trims and disconnect seat belt pretensioner connectors. Partially peel back floor covering and disconnect all SAS control module connectors. Measure for voltage or open between ground and SAS control module connector No. 1, terminal No. 1X. If short to power or open is detected, replace wiring harness. If short to power or open is not detected, replace SAS control module.
  9. Verify repair

    Turn ignition switch to LOCK position. Disable air bag system. Reconnect all disconnected air bag system connectors and install removed trim and components. Connect negative battery cable. Turn ignition switch to ON position. Inspect AIR BAG warning light. If AIR BAG warning light operates normally, troubleshooting is complete. If AIR BAG warning light does not operate normally, go to step  1 and repeat troubleshooting procedure.
Fig 1: Identifying SAS Control Module Connector No. 1 & 2 Terminals
G99F28907Courtesy of MAZDA MOTORS CORP.