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Home >> Mazda >> 2013 >> 5 Grand Touring >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Symptom Troubleshooting [Engine Control System MZR 2.5] >> No.11 Engine Stalls/Quits, Engine Runs Rough, Misses, Buck/Jerk, Hesitation/Stumble, Surges >> Diagnostic Procedure

Diagnostic Procedure

STEP INSPECTION RESULTS ACTION
1 CONFIRM DRIVE-BY-WIRE CONTROL SYSTEM OPERATES WITH BRAKE OVERRIDE SYSTEM  Yes Go to the applicable DTC inspection. (Drive-by-wire control system operates with brake override system.)
(See DTC P2299:00 .)
No Go to the next step.
2 INSPECT RELATED PART CONDITION 
  • Inspect the following:
    • Air cleaner element
    • Clutch slippage (MTX)
    • Electrical connections
    • Fuel quality (such as proper octane, contamination, winter/summer blend)
    • Ignition wiring
    • No air leakage from intake air system
    • No restriction of the intake air system
    • Proper sealing of intake manifold and components attached to intake manifold: such as EGR valve
    • Smooth operation of the throttle valve
    • Vacuum connection
    • Engine mount installation
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
Repeat Step 2.
No Go to the next step.
3 VERIFY PCM DTC  Yes Go to the applicable DTC inspection.
(See DTC TABLE .)
No Go to the next step.
4 VERIFY IF MALFUNCTION CAUSE IS OVERHEATING 
  • Is the engine overheating?
Yes Go to the symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS-OVERHEATING".
(See NO.17 COOLING SYSTEM CONCERNS-OVERHEATING .)
No Go to the next step.
5 INSPECT THROTTLE BODY FOR CLOGGING  Yes Clean the throttle valve.
No Go to the next step.
6 VERIFY CURRENT INPUT SIGNAL STATUS 
CAUTION:
  • While performing this step, always operate the vehicle in a safe and lawful manner.
  • When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD capturing function and inspect later.
  • Access the following PIDs using the M-MDS:

    (See ON-BOARD DIAGNOSTIC TEST .)

    • APP1
    • APP2
    • TP1
    • TP2
    • RPM
    • MAF
    • MAP
    • BARO
    • VPWR
    • VSS
  • Do the PIDs indicate the correct values under the trouble condition?

    (See PCM INSPECTION .)

Yes Go to the next step.
No APP1, APP2 PIDs are not as specified:

TP1, TP2 PIDs are not as specified:

RPM PID is not as specified:

MAF PID is not as specified:

MAP PID is not as specified:

BARO PID is not as specified:

VPWR PID is not as specified:

  • Inspect for an intermittent open circuit.

VSS PID is not as specified:


Repair or replace the malfunctioning part according to the inspection results.
7 VISUALLY INSPECT CKP SENSOR AND PULSE WHEEL  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
8 VERIFY SPARK PLUG CONDITION 
  • Inspect the spark plug condition.

    (See SPARK PLUG INSPECTION .)

  • Is the spark plug wet, covered with carbon or grayish white?
Yes Spark plug is wet or covered with carbon:
  • Inspect for fuel leakage from fuel injector.

Spark plug is grayish white:

  • Inspect the fuel injector for restriction.

Repair or replace the malfunctioning part according to the inspection results.
No Install the spark plugs on original cylinders, then go to the next step.
9 INSPECT DRIVE-BY-WIRE CONTROL SYSTEM OPERATION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
10 INSPECT EXHAUST SYSTEM  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
11 INSPECT FUEL LINE PRESSURE  Yes Zero or low:
  • Inspect the fuel pump relay and the fuel pump circuit.

    (See RELAY INSPECTION .)

  • Inspect the fuel line for restriction.
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
    • If there is no malfunction:

High:

No Go to the next step.
12 INSPECT FUEL SYSTEM FOR FUEL LEAKAGE 
  • Visually inspect for fuel leakage at the fuel injector O-ring and fuel line.
  • Is the fuel line pressure held after the ignition is off?
Yes Go to the next step.
No Inspect the fuel injector.
(See FUEL INJECTOR INSPECTION .)
13 DETERMINE IF MALFUNCTION CAUSE IS A/C SYSTEM OR OTHER 
NOTE:
  • The following test is for stall concerns with the A/C on. If other symptoms exist, go to the next step.
  • Connect the pressure gauges to the A/C low side and high side pressure lines.
  • Turn the A/C on and measure the low side and high side pressures.
  • Are the pressures within the specification?

    (See REFRIGERANT PRESSURE CHECK .)

Yes Go to the next step.
No If the A/C is always on:

For other symptoms:

  • Inspect the following:
    • Refrigerant charging amount
    • Condenser fan operation
  • Repair or replace the malfunctioning part according to the inspection results.
14 INSPECT CRUISE CONTROL SYSTEM 
NOTE:
  • The following test should be performed for symptoms with the cruise control on. If other symptoms exist, go to the next step.
  • Inspect the cruise control system.
  • Is there any malfunction?
Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
15 INSPECT CURRENT A/F SENSOR SIGNAL  Yes Go to the next step.
No Go to Step 17.
16 DETERMINE IF MALFUNCTION CAUSE IS A/F SENSOR MALFUNCTION OR A/F SENSOR RELATED WIRING HARNESS MALFUNCTION 
NOTE:
  • If the inspection in Step 16 is performed, the PCM detects a DTC and performs fail-safe control. After performing the inspection, clear DTCs using the M-MDS.
  • Switch the ignition to off.
  • Disconnect the A/F sensor connector.
  • Verify the symptom.
  • Does the symptom disappear?
Yes Replace the A/F sensor.
(See AIR FUEL RATIO (A/F) SENSOR REMOVAL/INSTALLATION .)
No Inspect the following:
  • Exhaust gas leakage between exhaust manifold and A/F sensor
  • Loose installation of A/F sensor
    • If there is any malfunction:
      • Repair or replace the malfunctioning part according to the inspection results.
  • If there is no malfunction:
    • Inspect the A/F sensor signal circuit.
    • Repair or replace the suspected wiring harness if necessary.
17 DETERMINE IF MALFUNCTION CAUSE IS FUEL SHUT-OFF VALVE OR OTHER 
  • Inspect the evaporative hose between the fuel tank and the purge solenoid valve.
  • Does the fuel flow into the evaporative hose?
Yes Inspect the fuel shut-off valve.
(See FUEL TANK INSPECTION .)
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
18 DETERMINE IF MALFUNCTION CAUSE IS EVAP CONTROL SYSTEM OR OTHER 
  • Disconnect the vacuum hose between the purge solenoid valve and the intake manifold from the purge solenoid valve side.
  • Plug the open end of the vacuum hose.
  • Switch the ignition to ON (engine off).
  • Is the engine stall now eliminated?
Yes Inspect the following:
Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
19 VISUALLY INSPECT CMP SENSOR AND PULSE WHEEL  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
20 INSPECT VARIABLE VALVE TIMING CONTROL SYSTEM OPERATION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
21 INSPECT EGR VALVE OPERATION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
22 INSPECT ENGINE COMPRESSION  Yes Repair or replace the malfunctioning part according to the inspection results.
No Go to the next step.
23 INSPECT IF MALFUNCTION CAUSE IS PCV VALVE OR OTHER  Yes Replace the PCV valve and the oil separator as a single unit, then go to the next step.
(See POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION .)
No Inspect the following:
  • Valve timing
  • Internal transaxle part
  • EGR valve (mechanical stuck)
  • Engine mounts
  • Check valve (two-way)

Repair or replace the malfunctioning part according to the inspection results.
24 Verify test results.
  • If normal, return to the diagnostic index to service any additional symptoms.

    (See ENGINE CONTROL SYSTEM SYMPTOM DIAGNOSTIC INDEX .)

  • If the malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If the vehicle is repaired, troubleshooting is completed.
    • If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.