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Home >> Mazda >> 2013 >> 5 Grand Touring >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System [Conventional Brake System] >> Brake Pedal Removal/Installation >> Notes

Brake Pedal Removal/Installation: Notes

CAUTION:
  • The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
  • Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
  • Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
  1. Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [MZR 2.5] .)
  2. Remove the lower panel. (See LOWER PANEL REMOVAL/INSTALLATION .)
  3. Remove the front heat duct (LH). (See FRONT HEAT DUCT REMOVAL/INSTALLATION .)
  4. Remove the wiring harness.
    Fig 1: Identifying Brake Pedal And Wiring Harness
    G08150606
  5. Remove the accelerator pedal. (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [MZR 2.5] .)
  6. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .)
  7. Disconnect the steering shaft from the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION .)
  8. Remove in the order indicated in the table.
  9. Install in the reverse order of removal.
Fig 2: Exploded View Of Brake Pedal With Torque Specification
G08150607