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Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 595 (Starting System (MZI-3.7)) >> Starter Inspection [MZI-3.7] >> Starter Inner Parts Inspection >> Brush and brush holder

Brush and brush holder

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify that there is no continuity between each insulated brush and plate using a tester.
    • If there is continuity, replace the brush holder.
      Fig 1: Checking Continuity Between Insulated Brush And Plate Using Tester
      G04859763Courtesy of MAZDA MOTORS CORP.
  2. Measure the brush length.
    • If any brush is worn almost to or beyond the minimum specification, replace all of the brushes.

      Starter brush length 

      Standard: 12.3 mm {0.484 in} 

      Minimum: 5.5 mm {0.22 in} 

      Fig 2: Measuring Brush Length
      G04859764Courtesy of MAZDA MOTORS CORP.
  3. Measure the brush spring force using a spring balance.
    • If not within the minimum specification, replace the brush and brush holder component.

      Starter brush spring force 

      Standard: 15.0-20.4 N {1.53-2.08 kgf, 3.38-4.58 lbf} 

      Minimum: 2.75 N {0.28 kgf, 0.618 lbf} 

      Fig 3: Measuring Brush Spring Force Using Spring Balance
      G04859765Courtesy of MAZDA MOTORS CORP.