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Brush Spring

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the force of the brush spring using a spring pressure gauge.
  2. Read the spring pressure gauge at the brush tip projection of 2 mm {0.08 in}. 

Generator brush spring force 

Standard: 4.1-5.3 N {0.42-0.54 kgf, 1.0-1.1 lbf} 

Minimum: 1.7 N {0.17 kgf, 0.38 lbf} 

Fig 1: Measuring Force Of Brush Spring Using Spring Pressure Gauge
G06205154Courtesy of MAZDA MOTORS CORP.

Rectifier (Using an analog circuit tester) 

  1. Inspect for continuity of the diodes using an analog circuit tester.

Specification 

RECTIFIER SPECIFICATION CHART

Negative Positive Continuity
E P1, P2, P3, P4, P5, P6 Yes
B No
P1, P2, P3, P4, P5, P6 E No
B Yes
Fig 2: Identifying Rectifier
G06205155Courtesy of MAZDA MOTORS CORP.

Rectifier (Using a digital circuit tester) 

  1. Inspect for continuity of the diodes using a digital circuit tester.

Specification 

RECTIFIER SPECIFICATION CHART

Negative Positive Continuity
E P1, P2, P3, P4, P5, P6 No
B Yes
P1, P2, P3, P4, P5, P6 E Yes
B No