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Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 574 (Symptom Troubleshooting (Engine - MZI-3.7)) >> No. 4 Hard To Start/Long Crank/Erratic Start/Erratic Crank [MZI-3.7] >> Diagnostic procedure

Diagnostic procedure

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION RESULTS ACTION
1 Inspect for the following
  • Vacuum leakage
  • Proper fuel quality (such as proper octane, contamination, winter/summer blend)
  • Loose bands on intake-air system
  • Cracks on intake-air system parts
  • Intake-air system restriction (such as air cleaner element, fresh air duct)

Are all items normal?

Yes Go to the next step.
No Service if necessary Repeat Step 1
2 Connect the M-MDS to the DLC-2.
Switch the ignition to ON (Engine off)
Retrieve any DTCs.
Are there any DTCs displayed?
Yes DTC is displayed: 
Go to the appropriate DTC inspection.
(See DTC TABLE [MZI-3.7] .)
No No DTC is displayed: 
Go to the next step
3 Is engine overheating? Yes Go to symptom troubleshooting "No. 17 Cooling system concerns-overheating"
(See NO. 17 COOLING SYSTEM CONCERNS-OVERHEATING [MZI-3.7] .)
No Go to the next step.
4 Inspect the ignition coil related wiring harness condition (intermittent open or short circuit) for all cylinders
Are wiring harness conditions normal?
Yes Go to the next step
No Repair the wiring harnesses
5 Inspect the spark plug conditions
Is spark plug wet, covered with carbon or grayish white?
Yes Spark plug is wet or covered with carbon: 
Inspect for fuel leakage from fuel injector
Spark plug is grayish white: 
Inspect the fuel injector for clogging
No Install the spark plugs on original cylinders.
Go to the next step
6 Visually inspect the CKP sensor and teeth of crankshaft pulley
Are the CKP sensor and teeth of crankshaft pulley normal?
Yes Go to the next step
No Replace the malfunctioning part.
7 Attempt to start engine at part throttle.
Does engine run smoothly at part throttle?
Yes Inspect the electronic throttle control system operation (See ENGINE CONTROL SYSTEM OPERATION INSPECTION [MZI-3.7] .)
No Go to the next step
8 Install the fuel pressure gauge between the fuel pipe and fuel distributor
Measure the fuel line pressure.
Is fuel line pressure correct?
(See FUEL LINE PRESSURE INSPECTION [MZI-3.7] .)
Yes Go to the next step
No Zero or low: 
Inspect the fuel pump relay and the fuel pump circuit
Inspect the fuel line for clogging
If there is no malfunction, replace the fuel pump unit
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [MZI-3.7] .)
High: 
Replace the fuel pump unit
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [MZI-3.7] .)
9 Is the fuel line pressure held after ignition is turned off?
(See FUEL LINE PRESSURE INSPECTION [MZI-3.7] .)
Yes Go to the next step
No Inspect the fuel injector
(See FUEL INJECTOR INSPECTION [MZI-3.7] .)
If the fuel injector is normal, replace the fuel pump unit. (See FUEL PUMP UNIT REMOVAL/INSTALLATION [MZI-3.7] .)
10 Disconnect a vacuum hose from purge solenoid valve and plug opening end of vacuum hose.
Start engine
Is starting condition improved?
Yes Inspect if the purge solenoid valve is stuck open
No Go to the next step
11 Inspect the MAF sensor for following
  • Contamination
  • MAF sensor terminal B voltage (ground circuit)

Is there any malfunction?

Yes Repair or replace the malfunctioning part.
No Go to the next step.
12 Visually inspect the exhaust system part
Is there any deformed exhaust system part?
Yes Replace the suspected part
No Go to the next step.
13 Inspect the starting system
(See STARTER INSPECTION [MZI-3.7] .)
Is starting system normal?
Yes Inspect for loose connectors or poor terminal contact If connectors are normal, inspect the PCV valve.
No Repair or replace components as required.
14
  • Verify test results
    • If normal, return to diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [MZI-3.7] .)
    • If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
      • If vehicle is repaired, troubleshooting completed
      • If vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest