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Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 570 (Engine Mechanical [Service Information MZI-3.7]) >> Cylinder Head Gasket Replacement [MZI-3.7] >> Camshaft Component Installation Note

Camshaft Component Installation Note

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the camshaft timing chain tensioners on both sides.

    Tightening torque 

    9-11 N.m {92-112 kgf.cm, 80-97 in.lbf} 

    NOTE:
    • Install the camshaft, camshaft sprocket and camshaft timing chain of the both bank as a single unit.
  2. Install the camshaft component (RH).
    1. Install the camshaft timing chain by aligning the colored links on the camshaft timing chain with the marks on the camshaft sprockets (RH).
    2. Fig 1: View Of Camshaft Timing Chain Marks (RH)
      G04969407Courtesy of MAZDA MOTORS CORP.
    3. Position the camshaft component onto the cylinder head (RH) in the neutral position as shown.
    4. Fig 2: Identifying Neutral Position Timing Marks
      G04969403Courtesy of MAZDA MOTORS CORP.
    5. Install the RH bank camshaft caps and temporarily tighten the camshaft cap bolts evenly in the order shown in several passes.
    6. Fig 3: Identifying RH Camshaft Cap Bolt Tightening Sequence
      G04969409Courtesy of MAZDA MOTORS CORP.

      Tightening torque 

      9-11 N.m {92-112 kgf.cm, 80-97 in.lbf} 

    7. Remove the retaining wire inserted into the camshaft timing chain tensioner (RH).
      Fig 4: Identifying Retaining Wire In Camshaft Timing Chain Tensioner (RH)
      G04969410Courtesy of MAZDA MOTORS CORP.
      CAUTION:
      • Always use an appropriate tool (TORX or TORX PLUS). If the appropriate tool is not used, it could result in damage to the bolts or the tools.
      • Tool size 

        TORX: T55 

        TORX PLUS: 55IP 

        Fig 5: Identifying TORX & TORX PLUS
        G06199304Courtesy of MAZDA MOTORS CORP.
    8. Using the RH bank camshaft sprocket bolt at the position shown in the figure, rotate the RH bank camshaft clockwise using the appropriate tools.
    9. Fig 6: Rotating RH Bank Camshaft Clockwise
      G04969411Courtesy of MAZDA MOTORS CORP.
  3. Install the camshaft component (LH).
    1. Install the camshaft timing chain by aligning the colored links on the camshaft timing chain with the marks on the camshaft sprockets (LH).
      Fig 7: Identifying Camshaft Timing Chain With Marks On Camshaft Sprockets (LH)
      G04969412Courtesy of MAZDA MOTORS CORP.
    2. Fig 8: View Of Camshaft Timing Chain Marks (LH)
      G04969413Courtesy of MAZDA MOTORS CORP.
    3. Position the camshafts onto the cylinder head (LH) in the neutral position as shown.
    4. Fig 9: Identifying Timing Marks
      G04969399Courtesy of MAZDA MOTORS CORP.
    5. Install the LH bank camshaft caps and temporarily tighten the camshaft cap bolts evenly in the order shown in several passes.
    6. Fig 10: Identifying LH Bank Camshaft Caps Bolt Tightening Sequence
      G04969415Courtesy of MAZDA MOTORS CORP.

      Tightening torque 

      9-11 N.m {92-112 kgf.cm, 80-97 in.lbf} 

    7. Remove the retaining wire inserted into the camshaft timing chain tensioner (LH).
    8. Fig 11: Identifying Retaining Wire In Camshaft Timing Chain Tensioner (LH)
      G04969416Courtesy of MAZDA MOTORS CORP.
  4. Turn the crankshaft clockwise so that the crankshaft keyway is in the 11 o'clock position. (This will position the No. 1 cylinder at TDC)
Fig 12: Identifying Crankshaft Keyway 11 O'Clock Position
G04969372Courtesy of MAZDA MOTORS CORP.