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Fuel Tank Removal/Installation [L5]: Notes

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Repairing a fuel tank containing fuel is dangerous. Explosion or fire may cause death or serious injury. Always properly steam clean a fuel tank before repairing it.
  • Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, do not damage the sealing surface of the fuel pump unit when removing or installing.
  • A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
CAUTION:
  • Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
  1. Level the vehicle.
  2. Complete the "BEFORE SERVICE PRECAUTION". See BEFORE SERVICE PRECAUTION [L5]. )
  3. Disconnect the quick release connector. See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [L5] )
  4. Connect a long hose to the disconnected quick release connector and drain the fuel into a container used for collecting gasoline
  5. Drain the fuel from the fuel tank using the following procedure
Fig 1: Identifying Quick Release Connector
G06204977Courtesy of MAZDA MOTORS CORP.