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Crankshaft Pulley Lock Bolt Installation Note

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the SST  to the camshaft as shown.
  2. Fig 1: Installing SST On Camshaft
    G06199782Courtesy of MAZDA MOTORS CORP.
  3. Verify that No. 1 cylinder is at TDC of the compression stroke. (Position counterweight contacts SST  .)
  4. To position the crankshaft pulley, temporarily tighten it and, using a suitable bolt (M6 X 1.0)  , fix the crankshaft pulley to the engine front cover.
    Fig 2: Identifying Crankshaft Pulley Bolt
    G05543078Courtesy of MAZDA MOTORS CORP.
  5. Hold the crankshaft pulley using the SSTs  .
  6. Tighten the crankshaft pulley lock bolt in the order shown in the following two steps using the SST  (49 D032 316).
    Fig 3: Tightening Crankshaft Pulley Lock Bolt
    G06199805Courtesy of MAZDA MOTORS CORP.

    Tightening procedure 

    1. 96-104 N.m {9.8-10 kgf.m, 71-76 ft.lbf} 
    2. 87-93° 
  7. Remove the bolt (M6 X 1.0)  installed to the crankshaft pulley.
  8. Remove the SST  from the camshaft
  9. Remove the SST  from the cylinder block lower blind plug hole.
  10. Rotate the crankshaft clockwise two turns and inspect the valve timing.
    • If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step  1.
  11. Install the cylinder block lower blind plug.

    Tightening torque 

    18-22 N.m {1.9-2.2 kgf.m, 14-16 ft.lbf} 

    Fig 4: Identifying Cylinder Block Lower Blind Plug
    G06199784Courtesy of MAZDA MOTORS CORP.