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Crankshaft Pulley Lock Bolt Installation Note

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the SST  on the camshaft as shown in the figure.
  2. Fig 1: Identifying SST On Camshaft
    G06199824Courtesy of MAZDA MOTORS CORP.
  3. Verify that No. 1 cylinder is at TDC of the compression stroke. (Position counterweight contacts SST  .)
  4. To position the crankshaft pulley, temporarily tighten it and, using a suitable bolt (M6 X 1.0)  , fix the crankshaft pulley to the engine front cover.
    Fig 2: Identifying Crankshaft Pulley Bolt
    G06199825Courtesy of MAZDA MOTORS CORP.
  5. Hold the crankshaft pulley using the SSTs  .
  6. Fig 3: Tightening Crankshaft Pulley Lock Bolt
    G06199805Courtesy of MAZDA MOTORS CORP.
  7. Tighten the crankshaft pulley lock bolt in the order shown in the following two steps using the SST (49 D032 316)  .

    Tightening torque 

    1. 96-104 N.m {9.8-10 kgf.m, 71-76 ft.lbf} 
    2. 87-93° 
  8. Remove the M6 x 1.0  bolt.
  9. Remove the SST  from the camshaft.
  10. Remove the SST  from the cylinder block lower blind plug hole
  11. Rotate the crankshaft clockwise 2 turns until the TDC position
    • If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step  1
  12. Install the cylinder block lower blind plug.

    Tightening torque 

    18-22 N.m {1.9-2.2 kgf.m, 14-16 ft.lbf} 

    Fig 4: Identifying Cylinder Block Lower Blind Plug
    G06199784Courtesy of MAZDA MOTORS CORP.