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Inspection procedure

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
STEP INSPECTION ACTION
1 INSPECT POWER SUPPLY CIRCUIT OF DISCHARGE HEADLIGHT CONTROL MODULE 
  • Disconnect the discharge headlight control module connector
  • Turn the headlight switch to the HEADLIGHT (LO) position.
  • Measure the voltage at discharge headlight control module connector (harness-side) terminal A
  • Is the voltage approx. 12 V? 
Yes Go to Step 6.
No Go to the next step.
2 INSPECT FUSE 
  • Turn the headlight switch to the OFF position.
  • Remove the HEAD LO RH 10 A fuse or HEAD LO LH 10 A fuse.
  • Inspect the fuses
  • Are the fuses normal?
Yes Go to the next step.
No Replace the fuse.
3 INSPECT HEADLIGHT RELAY  Yes Go to the next step.
No Replace the headlight low relay. (See RELAY LOCATION .)
4 INSPECT LIGHT SWITCH  Yes Go to the next step.
No Replace the light switch. (See LIGHT SWITCH REMOVAL/INSTALLATION .)
5 INSPECT WIRING HARNESS BETWEEN BATTERY AND DISCHARGE HEADLIGHT CONTROL MODULE 
  • Disconnect the negative battery cable.
  • Inspect for continuity between the following terminals
    • Positive battery-headlight low relay terminal D
    • HEAD LO RH 10 A fuse-discharge headlight control module terminal A
    • HEAD LO LH 10 A fuse-discharge headlight control module terminal A
  • Are the wiring harnesses normal?
Yes Go to the next step.
No Replace the related wiring harness.
6 INSPECT WIRING HARNESS BETWEEN DISCHARGE HEADLIGHT CONTROL MODULE AND GROUND 
  • Inspect wiring harness between discharge headlight control module terminal B and ground for following:
    • Short to power supply
    • Open circuit
  • Is the wiring harness normal?
Yes Go to the next step.
No Replace the related wiring harness.
7 VERIFY WHETHER MALFUNCTION IS IN DISCHARGE HEADLIGHT OR DISCHARGE HEADLIGHT CONTROL MODULE 
  • Install any other discharge headlight. (See HEADLIGHT BULB REMOVAL/INSTALLATION .)
  • Connect the discharge headlight control module connector
  • Turn the headlight switch to the HEADLIGHT (LO) position
  • Does the headlight (low-beam) illuminate?
Yes System inspection completed.
No Replace the discharge headlight control module. (See DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION .)