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Home >> Mazda >> 2007 >> B4000 SE, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission [Service, Removal & Installation 5R44E/5R55E]) >> Reverse Servo Assembly Removal / Installation >> Installation Note

Installation Note

WARNING: This page is about a different variant/trim than selected.
  1. Clean and inspect the reverse servo piston bore and the reverse band servo piston and rod.
  2. Install the reverse band servo piston and rod into the servo bore along with a reverse servo return spring.
    Fig 1: Locating Reverse Band Servo Piston
    G04930388Courtesy of MAZDA MOTORS CORP.
  3. Install the servo rod selecting gauge SST  .
    1. Install a new reverse servo separator plate cover gasket.
    2. Tighten the three screws.
    Fig 2: Servo Rod Selecting Gauge SST And Screws With Torque Specification
    G04930389Courtesy of MAZDA MOTORS CORP.
  4. Tighten the servo rod selecting gauge adjusting SST  screw.
    Fig 3: Servo Rod Selecting Gauge Adjusting SST With Torque Specifications
    G04930390Courtesy of MAZDA MOTORS CORP.
  5. Install dial indicator with bracketry on the transmission case.
    1. Position the indicator on the piston pad.
    2. Set the dial indicator to zero.
    Fig 4: Identifying Dial Indicator
    G04930391Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • If the piston travel in this step is 3-5.6 mm (0.120-0.220 in), it is within specification. If the piston travel is greater than 5.6 mm (0.220 in), use the next longer piston and rod. If the piston travel is less than 3 mm (0.120 in), use the next shorter piston and rod.
  6. Back out the servo gauge adjusting screw until it bottoms out on the tool. Record the distance the servo piston traveled.
    Fig 5: Locating Servo Gauge Adjusting Screw
    G04930392Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Make sure the test spring is removed after this step.
  7. Use the above procedure to check the piston travel with the newly selected reverse band servo piston and rod (if required) to make sure that the piston travel is 3-5.6 mm (0.120-0.220 in). Remove the servo gauge and the reverse band servo return spring.
    • Grooves are located on reverse servo rod.
    REVERSE SERVO ROD GROOVE REFERENCE

    Length - mm Length - inches Identification
    54/53 2.125/2.086 1 Groove
    51/50 2.007/1.968 No Groove
    49/48 1.929/1.889 2 Grooves
    Fig 6: Locating Servo Gauge
    G04930393Courtesy of MAZDA MOTORS CORP.
  8. Install the selected reverse band servo piston and rod.
    1. Install the reverse band servo piston and rod assembly.
    2. Install a new reverse servo separator plate cover gasket.
    3. Install the reverse band servo cover.
      • Loosely install the reverse servo piston cover bolts.
      Fig 7: Identifying Reverse Band Servo Piston And Rod Assembly And Separator Plate Cover Gasket
      G04930394Courtesy of MAZDA MOTORS CORP.
    4. Tighten the servo cover bolts in the sequence shown.
    Fig 8: Servo Cover Bolts Tightening Sequence With Torque Specifications
    G04930395Courtesy of MAZDA MOTORS CORP.
  9. Install the (1) oil strainer.
  10. Install the (2) bolt.
    Fig 9: Oil Strainer Bolt With Torque Specification
    G04930396Courtesy of MAZDA MOTORS CORP.
  11. Position a new oil pan gasket on the transmission fluid pan.
  12. Install and align the oil pan.
    • Loosely install the 18 oil pan bolts.
    Fig 10: Identifying Oil Pan Gasket
    G04930397Courtesy of MAZDA MOTORS CORP.
  13. Tighten the oil pan bolts.
    • Use a crisscross sequence to tighten the oil pan bolts.
    Fig 11: Oil Pan Bolts With Torque Specification
    G04930398Courtesy of MAZDA MOTORS CORP.
  14. Lower the vehicle.
    NOTE:
    • When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle re-learns its adaptive strategy. The customer needs to be notified that they may experience slightly different upshifts either soft or firm and this is a temporary condition and will eventually return to normal operating condition.
  15. Connect the negative battery cable.
  16. Fill the transmission to the proper fluid level and check for proper transmission operation. See AUTOMATIC TRANSMISSION PRELIMINARY INSPECTION , .