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Home >> Mazda >> 2007 >> B4000 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 560 (Exhaust System) >> Muffler Inlet Pipe Removal / Installation - 3.0L >> Installation Note

Installation Note

WARNING: This page is about a different car, the 2007 Mazda B3000. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Do not tighten the exhaust system fasteners until all components are assembled and aligned, making sure to tighten all fasteners beginning at the front of the vehicle.
NOTE:
  • Clean the mating surface of the exhaust manifold outlet flares and the exhaust Y-pipe inlet flares. Make sure not to damage the exhaust manifold outlet flares or the studs.
NOTE:
  • Clean the mating surface of the exhaust Y-pipe and the catalytic converter and the muffler and tailpipe assembly. Make sure not to damage the exhaust Y-pipe or the catalytic converter and the muffler and tailpipe assembly mating surfaces.
NOTE:
  • Make sure to apply anti-seize lubricant to the threads of the sensors before installation.
  1. If removed, install the HO2S and catalyst monitor sensor.

    Tightening torque: 

    41 Nm (4.2 kgf-m, 30 ft-lbf} 

  2. Position the RH side of the exhaust Y-pipe into the vehicle and loosely install the RH side of the exhaust Y-pipe-to-exhaust manifold nuts.
    Fig 1: Locating Exhaust Y-Pipe-To-Exhaust Manifold Nuts
    G04930063Courtesy of MAZDA MOTORS CORP.
  3. Install the LH side of the exhaust Y-pipe-to-RH side of the exhaust Y-pipe gasket.
  4. Position the LH side of the exhaust Y-pipe into the vehicle and loosely install the LH side of the exhaust Y-pipe-to-exhaust manifold nuts.
    Fig 2: Locating Exhaust Y-Pipe-To-Exhaust Manifold Nuts
    G04930064Courtesy of MAZDA MOTORS CORP.
  5. Loosely install the LH side of the exhaust Y-pipe-to-RH side of the exhaust Y-pipe nuts.
  6. Install the transmission mount and isolator-to-transmission bolt.
    Fig 3: Locating Isolator-To-Transmission Bolt
    G04930041Courtesy of MAZDA MOTORS CORP.

    Tightening torque: 

    90 Nm {9.2 kgf-m, 66 ft-lbf} 

  7. Loosely install the RH side of the exhaust Y-pipe-to-muffler and tailpipe assembly gasket, bolts and flag nuts.
  8. Align the exhaust system.

    Tightening torque 

    40 Nm {4.1 kgf-m, 30 ft-lbf} 

  9. Connect the HO2S and catalyst monitor sensor electrical connectors.