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Exhaust Manifold Left Hand Removal / Installation - 3.0L

WARNING: This page is about a different car, the 2007 Mazda B3000. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Oil Indicator Tube Assembly And Intake Manifold Support Brace Replacement Components With Torque Specifications
G04930073Courtesy of MAZDA MOTORS CORP.
Fig 2: Left Hand Exhaust Manifold Replacement Components With Torque Specifications - 3.0L
G04930074Courtesy of MAZDA MOTORS CORP.
  1. With the vehicle in NEUTRAL, position it on a hoist. See LIFTING .
  2. Disconnect the battery. See BATTERY DISCONNECT .
  3. Remove the exhaust flange nuts.
    Fig 3: Locating Exhaust Flange Nuts With Torque Specifications
    G04930075Courtesy of MAZDA MOTORS CORP.
  4. Lower the vehicle.
    NOTE:
    • For installation, the end of the oil level indicator tube should be cleaned with metal surface prep before application of silicone gasket and sealant.
  5. Remove the oil level indicator tube assembly, and the intake manifold support bracket.
    • Remove the nuts.
    Fig 4: Intake Manifold Support Bracket With Torque Specifications
    G04930076Courtesy of MAZDA MOTORS CORP.
  6. Detach the exhaust manifold-to-exhaust gas recirculation (EGR) valve tube from the exhaust manifold.

    Tightening torque 

    50 Nm {37 ft-lbf} 

  7. Remove the bolts and the nuts.
    Fig 5: Locating Exhaust Manifold Nuts
    G04930077Courtesy of MAZDA MOTORS CORP.
  8. Remove the exhaust manifold and the exhaust manifold gasket.
  9. Position the exhaust manifold and the exhaust manifold gasket.
  10. Install the bolts and the nuts.
    • Tighten the nuts and the bolts in sequence in two steps:

    Tightening torque 

    10Nm{1.0kgf-m, 89 in-lbf} 

    Tightening torque 

    23 Nm {2.3 kgf.m, 17 ft.lbf} 

    Fig 6: Identifying Exhaust Manifold Nuts Tightening Sequence
    G04930078Courtesy of MAZDA MOTORS CORP.
  11. To install, reverse the removal procedure.