LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2007 >> B4000 SE, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 555 (Engine Mechanical 2.3L Service Information) >> Cylinder Head Disassembly And Assembly - 2.3L >> Disassembly Note

Disassembly Note

WARNING: This page is about a different car, the 2007 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Bolt
G04929199Courtesy of MAZDA MOTORS CORP.
  1. Remove the rear lifting eye and the front bracket.
  2. Remove the cylinder head temperature (CHT) sensor.
    Fig 2: Identifying Coolant Outlet Pipe Clip And Bolt
    G04929200Courtesy of MAZDA MOTORS CORP.
  3. Remove the coolant outlet pipe.
    1. Remove the clip.
    2. Remove the bolts.
    Fig 3: Locating Exhaust Gas Recirculation (EGR) Valve Bolts
    G04929201Courtesy of MAZDA MOTORS CORP.
  4. Remove the exhaust gas recirculation (EGR) valve.
    Fig 4: Locating Spark Plugs
    G04929202Courtesy of MAZDA MOTORS CORP.
  5. Remove the spark plugs.
    CAUTION:
    • Note location of the tappets prior to removal.
    Fig 5: Removing Tappets
    G04929203Courtesy of MAZDA MOTORS CORP.
  6. Remove the 16 tappets.
    Fig 6: Identifying Valve Spring Compressor SST
    G04929204Courtesy of MAZDA MOTORS CORP.
  7. Using the valve spring compressor set SST  and valve spring compressor SST  , compress the valve spring and remove the valve spring retainer keys, the valve spring retainers, and the valve springs.
  8. Inspect the valve spring, valve spring retainer and valve spring retainer key. Install new parts as necessary.
    CAUTION:
    • Note location of the valves if they are to be reused.
    NOTE:
    • Mark each valve if the original valves are to be used.
    Fig 7: Removing Valves
    G04929205Courtesy of MAZDA MOTORS CORP.
  9. Remove the valves.
    Fig 8: Identifying Valve Stem Seal Remover SST
    G04929206Courtesy of MAZDA MOTORS CORP.
  10. Using the valve stem seal remover SST  and the impact slide hammer SST  , remove and discard the valve stem seals.
  11. Inspect the valves. Install new parts as necessary.