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Home >> Mazda >> 2006 >> B4000 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transaxle Clutch) >> Clutch Release Cylinder Removal / Installation

Clutch Release Cylinder Removal / Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transmission; see MANUAL TRANSMISSION REMOVAL / INSTALLATION .
    NOTE:
    • Inspect the clutch housing for traces of fluid. If fluid is visible, install a new clutch release cylinder.
  2. Remove clutch release cylinder.
    1. Remove the bolts.
    2. Remove the clutch release cylinder
    Fig 1: Removing Clutch Release Cylinder
    G04309226Courtesy of MAZDA MOTORS CORP.
  3. Inspect the clutch release cylinder for the following:
    • Worn or damaged boot.
    • Leaking fluid.
    • Worn or damaged bearing.
  4. Inspect the clutch release bearing as follows:
    • Rotate the outer race while applying pressure. If the bearing rotation is rough, install a new clutch release cylinder.
    • Inspect for wear or damage.
      • If wear is continuous (not segmented) and the wear appears to be deep in bearing face, install a new clutch release cylinder.
  5. To install, reverse the removal procedure.
    Fig 2: Clutch Release Cylinder Bolts With Torque Specifications
    G04309227Courtesy of MAZDA MOTORS CORP.
    • Position the clutch release cylinder and install the bolts.
    • Press and release the clutch pedal 15 strokes.
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