LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2006 >> B4000 Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Engine Symptom Troubleshooting - (5 Of 5) >> General Test Index >> General Pinpoint Test 2: Tachometer Output (CTO) Failure

General Pinpoint Test 2: Tachometer Output (CTO) Failure

GENERAL PINPOINT TEST 2: TACHOMETER OUTPUT (CTO) FAILURE

PINPOINT TEST 2 TACHOMETER OUTPUT (CTO) FAILURE
STEP INSPECTION ACTION
1 CHECK CTO CIRCUIT FOR SHORT TO POWER
  • Install breakout box, leave powertrain control module (PCM) disconnected.
  • Key ON, Engine OFF (KOEO).
  • Measure voltage of CTO circuit between test pin 48 at breakout box and ground.
  • Key OFF.
  • Is voltage less than 0.5 volt? 
Yes Go to next step.
No Repair short circuit. Verify symptom no longer exists.
2 CHECK CTO CIRCUIT FOR SHORT TO GROUND IN HARNESS
  • Disconnect PCM.
  • Disconnect instrument cluster connector 0922-102.
  • Measure resistance between test pin 48 (CTO SIG) and test pins 51, 76, 77 or 103 (PWR GND) and chassis ground.
  • Measure resistance between test pin 48 (CTO SIG) and chassis ground.
  • Are both resistances greater than 10, 000 ohms? 
Yes Go to next step.
No Repair short in harness. Verify a symptom no longer exists.
3 CHECK CTO CIRCUIT FOR OPEN HARNESS
  • Measure the resistance of CTO circuit (T/Y) between test pin 48 at breakout box and pin 6 of instrument cluster connector 0922-102.
  • Is the resistance less than 5.0 ohms? 
Yes Go to next step.
No Repair open circuit. Verify symptom no longer exists.
4 CHECK CTO SIGNAL FROM PCM
  • Connect PCM.
  • Key ON, Engine Running (KOER).
  • Measure voltage of CTO circuit (T/Y) between pin 6 of instrument cluster connector 0922-102 and ground.
  • Is voltage reading between 3.0 and 9.0 volts? 
Yes See SYMPTOM TROUBLESHOOTING CHART - INSTRUMENT CLUSTER AND PANEL ILLUMINATION .
No Open or short in PCM. Replace PCM. See POWERTRAIN CONTROL MODULE (PCM) REMOVAL / INSTALLATION . Verify symptom no longer exists.