LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2006 >> B4000 Base, Automatic >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Engine Symptom Troubleshooting - (5 Of 5) >> Evaporative Emission System Inspection >> Evaporative Emissions System Pinpoint Test 3: Unable To Refuel Vehicle

Evaporative Emissions System Pinpoint Test 3: Unable To Refuel Vehicle

EVAPORATIVE EMISSIONS SYSTEM PINPOINT TEST 3: UNABLE TO REFUEL VEHICLE

PINPOINT TEST 3 UNABLE TO REFUEL VEHICLE
STEP INSPECTION ACTION
1 TEST THE FUEL FILLER PIPE AND THE FUEL FILLER PIPE CHECK VALVE
  • Remove the fuel filler cap.
  • Connect the Evaporative Emission System Tester to the fuel filler pipe.
  • Close the canister vent solenoid.
  • Access PCM PID FTP V.
  • Pressurize the EVAP system to 3.48 kPa (14 in-H2O).
  • Is PID FTP V reading 3.11 kPa to 3.86 kPa (12.5 to 15.5 in-H2O) (4.22 to 4.90 volts)? 
Yes Go to next step.
No Install a new fuel filler pipe and fuel filler pipe check valve. Carry out the evaporative emission repair verification drive cycle. See DRIVE CYCLES .
2 TEST THE EVAP SYSTEM FOR RESTRICTION
  • Connect the EVAP System Leak Tester to the fuel filler pipe.
  • Attempt to pressurize the EVAP system to 3.48kPa (14 in-H2O).
  • Does the system pressurize? 
Yes Go to next step.
No Carry out the EVAP system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, carry out the EVAP system repair verification drive cycle. See DRIVE CYCLES .
3 TEST FOR CANISTER VENT HOSE BLOCKAGE
  • Remove the canister vent hose from the canister vent solenoid.
  • Connect the Evaporative Emission System Tester to the fuel filler pipe.
  • Attempt to pressurize the EVAP system to 3.48kPa (14 in-H2O).
  • Does the system pressurize? 
Yes Go to next step.
No Replace the canister vent hose. Perform the evaporative emission system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, carry out the EVAP system repair verification drive cycle. See DRIVE CYCLES .
4 TEST FOR EVAP CANISTER BLOCKAGE
  • Remove the canister vent solenoid from the EVAP canister.
  • Connect the Evaporative Emission System Tester to the fuel filler pipe.
  • Attempt to pressurize the EVAP system to 3.48kPa(14in-H2O).
  • Does the system pressurize? 
Yes Go to next step.
No Install a new canister vent solenoid. Perform the EVAP system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, carry out the EVAP system repair verification drive cycle. See DRIVE CYCLES .
5 TEST FOR EVAP CANISTER BLOCKAGE
  • Disconnect the EVAP canister tube from the EVAP canister.
  • Connect the Evaporative Emission System Tester to the fuel filler pipe.
  • Attempt to pressurize the EVAP system to 3.48kPa(14in-H2O).
  • Does the system pressurize? 
Yes Go to next step
No Install a new EVAP canister. Perform the EVAP system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, perform the EVAP system repair verification drive cycle. See DRIVE CYCLES .
6 TEST FOR FUEL VAPOR VALVE TUBE ASSEMBLY BLOCKAGE
  • Disconnect the EVAP canister tube from the fuel vapor valve tube assembly.
  • Connect the Evaporative Emission System Tester to the fuel filler pipe.
  • Attempt to pressurize the EVAP system to 3.48 kPa (14 in-H2O).
  • Does the system pressurize? 
Yes Install a new fuel vapor valve tube assembly. Perform the EVAP system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, perform EVAP System Repair Verification Drive Cycle. See DRIVE CYCLES .
No Install a new EVAP canister tube. Perform the EVAP system leak test. See EVAPORATIVE EMISSION SYSTEM LEAK TEST . If the system passes the leak test, perform EVAP System Repair Verification Drive Cycle. See DRIVE CYCLES .