LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2006 >> 6 s, 4D Wagon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 32 (Automatic Transaxle - Overhaul (FS5A-El)) >> SECONDARY CONTROL VALVE BODY DISASSEMBLY/ASSEMBLY Secondary Control Valve Body Disassembly >> Assembly procedure

Assembly procedure

WARNING: This page is about a different variant/trim than selected.
  1. Measure the spring free length.

    Secondary control valve body spring (standard) 

    SECONDARY CONTROL VALVE BODY SPRING SPECIFICATIONS

    Item Outer diameter mm {in} Free length mm {in} No. of coils Wire diameter mm {in}
    4-5 shift valve spring 8.7 {0.343} 27.0 {1.063} 10.7 0.8(0.031}
    • If not as specified, replace the springs.
  2. Install the 4-5 shift valve B, 4-5 shift valve A, 4-5 shift valve spring and retainer.
Fig 1: View Of Shift Valve Spring And Retainer
G05118813Courtesy of MAZDA MOTORS CORP.


  1. Install the tubular pins into the secondary main control valve body.
    Fig 1: View Of Tubular Pins And Secondary Main Control Valve Body
    G05118815Courtesy of MAZDA MOTORS CORP.
    CAUTION: Do not confuse gaskets G and H.
  2. Set the new gasket H, separator plate, and new gasket G on the secondary main control valve body.
    Fig 2: Identifying Gasket H And New Gasket G
    G05118816Courtesy of MAZDA MOTORS CORP.
  3. Set the secondary lower control valve body onto the secondary main control valve body.
    Fig 3: View Of Secondary Lower Control Valve Body And Secondary Main Control Valve Body
    G05118817Courtesy of MAZDA MOTORS CORP.
  4. Tighten the bolts evenly and gradually in the order shown.

    Tightening torque 

    7.8-10.8 N.m {80-110 kgf.cm, 69-95.5 in.lbf} 

    Fig 4: Secondary Lower Control Valve Body Bolt Tightening Sequence
    G05118818Courtesy of MAZDA MOTORS CORP.
  5. Measure the spring free length.

    Secondary control valve body spring (standard) 

    SECONDARY CONTROL VALVE BODY SPRING SPECIFICATIONS

    Item Outer diameter mm {in} Free length mm {in} No. of coils Wire diameter mm {in}
    4/5 accumulator large spring 21.2 {0.835} 72.2 {2.843} 14.0 2.6 {0.102}
    4/5 accumulator small spring 15.2 {0.598} 53.7 {2.114} 11.9 3.2 {0.126}
    • If not as specified, replace the springs.
  6. Install the 4/5 accumulator, 4/5 accumulator small spring and 4/5 accumulator large spring.
    Fig 5: View Of 4/5 Accumulator, 4/5 Accumulator Small Spring And 4/5 Accumulator Large Spring
    G05118819Courtesy of MAZDA MOTORS CORP.
  7. Install the 4/5 accumulator plate.

    Tightening torque 

    7.8-10.8 N.m {80-110 kgf.cm, 69-95.5 in.lbf} 

    Fig 6: View Of 4/5 Accumulator Plate
    G05118820Courtesy of MAZDA MOTORS CORP.
  8. Install the shift solenoid F and pressure control solenoid B.

    Tightening torque 

    7.8-10.8 N.m {80-110 kgf.cm, 69-95.5 in.lbf} 

    Fig 7: View Of Shift Solenoid F And Pressure Control Solenoid B
    G05118821Courtesy of MAZDA MOTORS CORP.
  9. Install the bracket.

    Tightening torque 

    7.8-10.8 N.m {80-110 kgf.cm, 69-95.5 in.lbf} 

    Fig 8: View Of Bracket
    G05118822Courtesy of MAZDA MOTORS CORP.