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Home >> Mazda >> 2006 >> 6 s, 4D Wagon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Starting System (L3 With TC)) >> Starter Inspection >> Starter Inner Parts Inspection >> Brush and brush holder

Brush and brush holder

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  1. Verify that there is no continuity between each insulated brush and plate using a tester.
    • If there is continuity, replace the brush holder.
      Fig 1: Verifying Continuity Between Brush And Brush Holder
      G04325101Courtesy of MAZDA MOTORS CORP.
  2. Measure the brush length.
    • If any brush is worn almost to or beyond the minimum specification; replace all of the brushes.

    Starter brush length 

    Standard: 12.3 mm {0.48 in} 

    Minimum: 7.0 mm {0.28 in} 

    Fig 2: Measuring Brush Length
    G04325102Courtesy of MAZDA MOTORS CORP.
  3. Measure the brush spring force using a spring balance.
    • If not within the minimum specification, replace the brush and brush holder component.

    Starter brush spring force 

    Standard: 18.3-24.9 N {1.87-2.53 kgf, 4.12-5.59 lbf} 

    Minimum: 5.9 N {0.6 kgf, 1.3 lbf} 

    Fig 3: Measuring Brush Spring Force Balance
    G04325103Courtesy of MAZDA MOTORS CORP.