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Home >> Mazda >> 2005 >> B4000 SE, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 607 (Engine Mechanical [Service Information 2.3L]) >> Cylinder Head Disassembly And Assembly - 2.3L >> Assembly Note

Assembly Note

WARNING: This page is about a different car, the 2005 Mazda B2300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with Super Premium SAE 5W-20 Motor Oil or equivalent.
  1. Install the valves.
    NOTE:
    • Use the seal protector provided with the replacement kit to prevent damage to the valve stem seals.
    Fig 1: Installing Valves
    G03728189Courtesy of MAZDA MOTORS CORP.
  2. Lubricate valve and guides with Super Premium SAE 5W-20 Motor Oil or equivalent and using the special tool or equivalent install the valve stem seals onto the cylinder head valve guides.
    Fig 2: Installing Valve Stem Seals
    G03728190Courtesy of MAZDA MOTORS CORP.
  3. Place the valve spring in position over the valve and install the valve spring retainer.
    Fig 3: Installing Valve Spring Retainer
    G03728191Courtesy of MAZDA MOTORS CORP.
  4. Using the special tools or equivalent, compress the valve spring and install the valve spring retainer keys.
    1. Remove the special tools.
      Fig 4: Installing Valve Spring Retainer Keys
      G03728192Courtesy of MAZDA MOTORS CORP.
      NOTE:
      • Be sure to install the tappets in the same location as they were removed from.
  5. Install the 16 tappets.
  6. Install the CHT sensor.
    Fig 5: Installing CHT Sensor
    G03728193Courtesy of MAZDA MOTORS CORP.
  7. Install the spark plugs.
    Fig 6: Installing Spark Plugs - With Torque Specification
    G03728194Courtesy of MAZDA MOTORS CORP.
  8. Install the EGR valve and gasket.
    Fig 7: Installing EGR Valve And Gasket - With Torque Specification
    G03728195Courtesy of MAZDA MOTORS CORP.
  9. Install the coolant outlet pipe and gasket.
    Fig 8: Installing Coolant Outlet Pipe And Gasket - With Torque Specification
    G03728196Courtesy of MAZDA MOTORS CORP.
  10. Install the rear lifting eye and front lifting eye bracket.
    Fig 9: Installing Rear Lifting Eye And Front Lifting Eye Bracket - With Torque Specification
    G03728197Courtesy of MAZDA MOTORS CORP.