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Home >> Mazda >> 2005 >> B4000 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transaxle Clutch) >> Clutch Release Cylinder Removal/Installation

Clutch Release Cylinder Removal/Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the transmission; see MANUAL TRANSMISSION REMOVAL/INSTALLATION .
    NOTE:
    • Inspect the clutch housing for traces of fluid. If fluid is visible, install a new clutch release cylinder.
  2. Remove clutch release cylinder.
    1. Remove the bolts.
    2. Remove the clutch release cylinder.
      Fig 1: Removing Clutch Release Cylinder
      G03730121Courtesy of MAZDA MOTORS CORP.
  3. Inspect the clutch release cylinder for the following:
    1. Worn or damages boot.
    2. Leaking fluid.
    3. Worn or damaged bearing.
  4. Inspect the clutch release bearing as follows:
    1. Rotate the outer race while applying pressure. If the bearing rotation is rough, install a new clutch release cylinder.
    2. Inspect for wear or damage.
      1. If wear is continuous (not segmented) and the wear appears to be deep in bearing face, install a new clutch release cylinder.
  5. To install, reverse the removal procedure.
    1. Position the clutch release cylinder and install the bolts.
      Fig 2: Installing Clutch Release Cylinder - With Torque Specification
      G03730122Courtesy of MAZDA MOTORS CORP.
  6. Install the transmission; see MANUAL TRANSMISSION REMOVAL/INSTALLATION .
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